Description
Bobcat 2400 Skid Steer Loader Service Manual
Condition: Brand New
Language: English
Manufacturer: Bobcat
Models Covered: 2400
Serial Numbers Covered: nan
Manual Type: Service Manual
Manufacturer Part Number: 6720455_5_90
Pages: 390
Format: PDF Instant View+Download
A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.
An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.
A Parts Catalog is often large and broken down in to sections for
different parts of your
equipment. Parts Catalogs cover absolutely every aspect of your machine unless
mentioned
otherwise. Sometimes, the engine is covered in a separate parts catalog that is
written
specifically for the engine. Most of the time though, it’s included in the main
parts
catalog. A parts catalog will arm you with the same exact information that your
local
service center has and includes exploded views of assemblies that are a great
help with
disassembly and re-assembly. Parts catalogs also include all part numbers for
every part
of your machine which makes for easy ordering of parts.
PDF Contents:
- MAINTENANCE SAFETY
- FOREWORD
- CONTENTS
- SAFETY INSTRUCTIONS
- SERIAL NUMBER LOCATIONS
- LOADER SERIAL NUMBER
- ENGINE SERIAL NUMBER
- DELIVERY REPORT
- BOBCAT ARTICULATED LOADER IDENTIFICATION
- PREVENTIVE MAINTENANCE
- SERVICE SCHEDULE
- LIFTING AND BLOCKING THE LOADER
- Procedure
- TRANSPORTING THE LOADER
- Procedure
- LIFT ARM STOP
- Procedure
- STEERING FRAME LOCK
- Procedure
- AIR CLEANER
- Replacement Of Filter Element
- FUEL SYSTEM
- Fuel Specifications
- Filling The Fuel Tank
- ENGINE LUBRICATION SYSTEM
- Checking Engine Oil
- Replacement Of Oil And Filter
- ENGINE COOLANT SYSTEM
- Checking Coolant Level
- Removing Coolant From The Cooling System
- Radiator Side Screen
- Cooling System Maintenance
- USING A BOOSTER BATTERY (JUMP STARTING)
- Procedure
- HYDRAULIC/HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- Hydraulic/Hydrostatic Filter Replacement
- Hydraulic Fluid Replacement
- SPARK ARRESTOR MUFFLER
- Cleaning Procedure
- TIRE MAINTENANCE
- Wheel Nuts
- Tire Rotation
- Tire Inflation
- FRONT AND REAR DIFFERENTIAL
- Checking Differential Oil Level
- Checking GearâDrop Box Oil Level
- Checking Wheel End Oil Level
- LUBRICATION OF THE LOADER
- Procedure
- BLOWER FILTER (OPERATOR CAB)
- Cleaning The Filter
- HYDRAULIC SYSTEM
- HYDRAULIC / HYDROSTATIC SCHEMATICS
- TROUBLESHOOTING
- HYDRAULIC SYSTEM INFORMATION
- Flare Connections
- OâRing Face Seal Connection
- Straight Thread OâRing Fitting
- Tubelines And Hoses
- TILT CYLINDER
- Checking The Tilt Cylinder
- Removal And Installation
- Pivot Pin Seals
- Bucket AntiâRoll Back Linkage Adjustment (11000 Series)
- Bucket Indicator Linkage Adjustment (12000 Series)
- LIFT CYLINDER
- Checking The Lift Cylinder
- Removal And Installation
- STEERING CYLINDER
- Checking The Steering Cylinder
- Removal And Installation
- Rod End Bearing
- HYDRAULIC CONTROL VALVE (11000 Series)
- Checking The Main Relief Valve
- Main Relief Valve
- Removal And Installation
- HYDRAULIC CONTROL VALVE (12000 Series)
- Checking The Main Relief Valve
- Main Relief Valve
- Removal And Installation
- BUCKET POSITION VALVE
- Removal And Installation
- HYDRAULIC PUMP (11000 Series)
- Checking Hydraulic Pump Output (Small Section)
- Checking Hydraulic Pump Output (Large Section)
- Removal And Installation
- HYDRAULIC PUMP (12000 Series)
- Checking Hydraulic Pump Output (Small Section)
- Checking Hydraulic Pump Output (Large Section)
- Removal And Installation
- PORT BLOCK (11000 Series)
- Removal And Installation
- NormallyâOpen Switch
- Charge Pressure Switch
- Temperature Sender
- Oil Cooler ByâPass Valve
- TwoâSpeed Solenoid
- PORT BLOCK (12000 Series)
- Removal And Installation
- TwoâSpeed Solenoid
- NormallyâOpen Switch
- Temperature Sender
- Oil Cooler ByâPass Valve
- HYDRAULIC VALVE CONTROL HANDLE (11000 Series)
- Removal And Installation
- Disassembly And Assembly
- Control Handle Electrical Harness
- HYDRAULIC VALVE CONTROL HANDLE (12000Series)
- Removal And Installation
- Disassembly And Assembly
- STEERING CONTROL VALVE
- Removal And Installation
- Disassembly
- Inspection
- Assembly
- Checking Steering Relief Valve
- HYDRAULIC RESERVOIR
- Removal And Installation
- PRIORITY VALVE
- Removal And Installation
- Disassembly And Assembly
- Adjustment Of Steering Relief Valve
- HYDROSTATIC SYSTEM
- TROUBLESHOOTING
- HYDROSTATIC SYSTEM INFORMATION
- High Pressure Relief/Replenishing Valve Function
- HYDROSTATIC MOTOR
- Removal And Installation
- MULTIâDISC BRAKE
- Removal And Installation
- Disassembly And Assembly
- HYDROSTATIC PUMP (11000 Series)
- Checking Charge Pressure
- Checking The High Pressure Relief/Replenishing Valve
- Removal And Installation
- HYDROSTATIC PUMP (12000 Series)
- Checking Charge Pressure
- Checking The High Pressure Relief/Replenishing Valve
- Removal And Installation
- DRIVE BELT
- Adjustment
- Removal And Installation
- DRIVE BELT TENSION PULLEY
- Removal And Installation
- FOOT PEDAL CONTROL (11000 Series)
- Removal And Installation
- FOOT PEDAL CONTROL (12000 Series)
- Removal And Installation
- TOWING THE LOADER
- Procedure
- DRIVE SYSTEM
- TROUBLESHOOTING
- DRIVE SHAFT
- Removal And Installation
- AXLE AND DIFFERENTIAL
- Front Axle Removal And Installation
- Rear Axle Removal And Installation
- Oscillation Blocks And Bushings
- Oscillation Frame Removal And Installation
- Axle Hub Housing Removal And Installation
- Axle Hub Housing Disassembly
- Axle Hub Housing Assembly
- Axle Hub Removal And Installation
- Axle Seal Removal And Installation
- Axle End Housing Removal And Installation
- Axle End Housing Disassembly And Assembly
- Axle Housing End Clearance
- Axle End Cover Removal And Installation
- Differential Axle And Seal
- Brake And Drum
- Disassembly Of Differential
- Assembly Of The Differential
- DROPâBOX GEARCASE
- Removal And Installation
- Disassembly And Assembly
- BRAKE PEDAL MECHANISM
- Removal And Installation
- Disassembly And Assembly
- Brake Pedal Adjustment
- MAIN FRAME
- FLOOR PANEL
- Removal And Installation
- THROTTLE COVER
- Removal And Installation
- SEAT AND SEAT MOUNTING FRAME
- Removal And Installation
- REAR FLOOR PANEL
- Removal And Installation
- ENGINE HOOD
- Removal And Installation
- Hood Adjustment (12000 Series)
- BOBâTACH TILT ROD (11000 Series)
- Removal And Installation
- BOBâTACH TILT ROD (12000 Series)
- Removal And Installation
- TILT TRANSFER ARM (11000 Series)
- Removal And Installation
- TILT TRANSFER ARM (12000 Series)
- Removal And Installation
- BOBâTACH
- Removal And Installation
- BobâTach Wedges
- STEERING WHEEL (11000 Series)
- Removal And Installation
- STEERING WHEEL (12000 Series)
- Removal And Installation
- STEERING COLUMN
- Removal And Installation
- Tilt Lock Mechanism
- FUEL TANK
- Removal And Installation
- Fuel Sender
- REAR DOOR (12000 Series)
- Removal And Installation
- Adjustment
- LOADER MAIN FRAME
- Separating The Front And Rear Main Frame
- Bottom Pivot Pin Bearing
- Top Pivot Pin Bearing
- ELECTRICAL SYSTEM
- ELECTRICAL SCHEMATICS
- TROUBLESHOOTING
- ELECTRICAL SYSTEM
- Description
- Electrical Breaker (11000 Series)
- Fuses (11000 Series)
- Fuses (12000 Series)
- 80 Amp. Fuse (12000 Series)
- Electrical System Service
- SEALED ELECTRICAL TERMINAL
- Removal And Installation
- DIODES
- Checking The Diodes
- BATTERY
- Checking The Battery
- Removal And Installation (11000 Series)
- Removal And Installation (12000 Series)
- ALTERNATOR
- Belt Tension
- Troubleshooting The Alternator
- Checking The Alternator Output
- Removal And Installation
- Disassembly And Assembly
- Brush Inspection
- Testing DiodeâTrio & Rectifier Assembly
- Checking The Stator
- Rotor Testing And Inspection
- Replacing The Rear Rotor Bearing
- Inspection Of Rear Housing
- STARTER (11000 Series)
- Checking The Starter
- Removal And Installation
- Disassembly And Assembly
- Cleaning And Inspection
- Replacing The Brushes
- STARTER (12000 Series)
- Checking The Starter
- Removal And Installation
- Disassembly And Assembly
- Cleaning And Inspection
- INSTRUMENT PANEL (11000 Series)
- Removal And Installation
- INSTRUMENT PANEL (12000 Series)
- Removal And Installation
- SIGNAL LIGHT CONTROL
- Removal And Installation
- ENGINE SERVICE
- TROUBLESHOOTING
- VALVE CLEARANCE
- Adjustment
- AIR CLEANER HOUSING
- Removal And Installation
- FUEL FILTERS
- Water Trap
- Removal And Installation
- Removing Air From The Fuel System
- FUEL LIFT PUMP
- Checking
- Removal And Installation
- FUEL INJECTION PUMP
- Removal And Installation
- TIMING
- Engine Timing To Injection Pump
- Checking Timing Mark On Injection Pump Flange
- FUEL INJECTOR NOZZLES
- Removal And Installation
- Checking
- ENGINE COMPRESSION
- Checking
- COOLANT RECOVERY TANK
- Removal And Installation
- RADIATOR AND OIL COOLER
- Removal And Installation
- RADIATOR FAN
- Removal And Installation
- ENGINE
- Removal And Installation
- ENGINE FLYWHEEL
- Removal And Installation
- Flywheel Ring Gear
- ENGINE MUFFLER
- Removal And Installation
- CYLINDER HEAD
- Removing The Cylinder Head
- Cylinder Head Surface Alignment
- Installing The Cylinder Head
- VALVES
- Removal Of The Valves
- Installing The Valves
- Reconditioning The Valve And Valve Seats
- Installing Valve Guides
- Installing The Valve Seats
- Checking The Valve Springs
- ROCKER ARMS
- Disassembly
- Assembly
- PISTON AND CONNECTING RODS
- Removal
- Disassembly
- Inspection
- Installation
- CYLINDER LINERS
- Inspection
- Removal
- Installation
- MAIN BEARINGS
- Removal
- Installation
- Crankshaft End Play
- CRANKSHAFT
- Removal
- Checking
- Installation
- REAR MAIN OIL SEAL
- Removal And Installation
- TIMING CASE COVER
- Removal And Installation
- IDLER GEAR AND HUB
- Removal And Installation
- CAMSHAFT GEAR
- Removal And Installation
- FUEL INJECTION PUMP GEAR
- Removal
- Installation
- CRANKSHAFT GEAR
- Removal
- TIMING CASE
- Removal And Installation
- CAMSHAFT
- Removal And Installation
- BALANCER UNIT AND OIL PUMP
- Balancer Removal And Installation
- Engine Timing To Balancer Unit
- Oil Pump Removal And Installation
- Oil Pump Inspection
- Oil Pump Relief Valve
- Balancer Disassembly And Assembly
- Inspection
- SPECIFICATIONS
- LOADER SPECIFICATIONS â 2400
- LOADER DIMENSIONS
- OPERATION & PERFORMANCE
- ENGINE
- HYDRAULIC SYSTEM
- ELECTRICAL
- DRIVE SYSTEM
- CAPACITIES
- TIRES
- LOADER SPECIFICATIONS â 2410
- LOADER DIMENSIONS
- OPERATION & PERFORMANCE
- ENGINE
- HYDRAULIC SYSTEM
- ELECTRICAL
- DRIVE SYSTEM
- CAPACITIES
- TIRES
- ENGINE SPECIFICATIONS
- Cylinder Head
- Valve Guides
- Exhaust Valve
- Intake Valve
- Valve Springs
- Rocker Arms & Tappets
- Piston & Piston Rings
- Piston Pin & Bushing
- Cylinder Block & Liners
- Crankshaft, Main Bearings & Thrust Washer
- Connecting Rod and Bearings
- Camshaft & Thrust Washer
- Timing Case & Timing Gears
- Oil Pump, Gear & Relief Valve
- Cooling System & Water Pump
- Fuel Lift Pump
- Fuel Injection Pump & Injectors
- DeâRating for Altitude
- Balancer Unit
- Engine Bolt Torques
- Service Wear Limits
- Crankshaft ReâGrind Data
- HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
- Specifications
- DECIMAL AND MILLIMETER EQUIVALENTS
- U.S. TO METRIC CONVERSION
- STANDARD TORQUE SPECIFICATIONS FOR BOLTS
- SERVICE MANUAL REVISIONS
- 2400-1
- 2400-2
- 2400-3
- 2400-4
- 2400-5
- 2400-6
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