Description
Bobcat 742, 742B Skid Steer Loader Service Manual
Condition: Brand New
Language: English
Manufacturer: Bobcat
Models Covered: 742, 742B
Serial Numbers Covered: nan
Manual Type: Service Manual
Manufacturer Part Number: 6720772_7_92
Pages: 294
Format: PDF Instant View+Download
A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.
An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.
A Parts Catalog is often large and broken down in to sections for
different parts of your
equipment. Parts Catalogs cover absolutely every aspect of your machine unless
mentioned
otherwise. Sometimes, the engine is covered in a separate parts catalog that is
written
specifically for the engine. Most of the time though, it’s included in the main
parts
catalog. A parts catalog will arm you with the same exact information that your
local
service center has and includes exploded views of assemblies that are a great
help with
disassembly and re-assembly. Parts catalogs also include all part numbers for
every part
of your machine which makes for easy ordering of parts.
PDF Contents:
- MAINTENANCE SAFETY
- CONTENTS
- FOREWORD
- SAFETY INSTRUCTIONS
- SERIAL NUMBER LOCATIONS
- LOADER SERIAL NUMBER
- ENGINE SERIAL NUMBER (743B)
- ENGINE SERIAL NUMBER (742B)
- DELIVERY REPORT
- BOBCAT SKID STEER LOADER IDENTIFICATION
- PREVENTIVE MAINTENANCE
- SERVICE SCHEDULE
- LIFTING AND BLOCKING THE LOADER
- Procedure
- PARKING THE BOBCAT LOADER
- Procedure
- TRANSPORTING THE BOBCAT LOADER
- LIFT ARM SUPPORT DEVICE
- To Engage Lift Arm Support Device
- To Disengage Lift Arm Support Device
- OPERATOR CAB
- Raising The Operator Cab
- Lowering The Operator Cab
- SEAT BAR RESTRAINT SYSTEM
- Description
- Seat Bar Inspection
- Seat Bar Maintenance
- AIR CLEANER SERVICE (743B)
- Replacement Of The Filter Element
- AIR CLEANER SERVICE (742B)
- Replacement Of The Filter Element
- FUEL SYSTEM (743B)
- Fuel Specifications
- Filling The Fuel Tank
- Fuel Filter
- Removing Air From The Fuel System
- FUEL SYSTEM (742B)
- Fuel Specifications
- Filling The Fuel Tank
- Fuel Filter
- ENGINE LUBRICATION SYSTEM (743B)
- Checking Engine Oil
- Replacing Oil And Filter
- ENGINE LUBRICATION SYSTEM (742B)
- Checking Engine Oil
- Replacement Of Oil And Filter
- ENGINE COOLING SYSTEM (743B)
- Coolant Level
- Cleaning The Cooling System
- Removing Coolant From The Cooling System
- ENGINE COOLING SYSTEM (742B)
- Coolant Level
- Cleaning The Cooling System
- Removing Coolant From The Cooling System
- ALTERNATOR BELT ADJUSTMENT (743B)
- Adjusting The Alternator Belt
- ALTERNATOR BELT ADJUSTMENT (742B)
- Adjusting The Alternator Belt
- GOVERNOR (742B)
- Governor Belt Adjustment
- Governor Adjustment
- Governor Oil Level
- USING A BOOSTER BATTERY (Jump Starting)
- Procedure
- HYDRAULIC/HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- Hydraulic/Hydrostatic Filter Replacement
- Removing The Hydraulic Fluid
- SPARK ARRESTOR MUFFLER
- Cleaning Procedure
- TIRE MAINTENANCE
- Wheel Nuts
- Tire Rotation
- Tire Mounting
- FINAL DRIVE TRANSMISSION (CHAINCASE)
- Checking And Adding Oil
- LUBRICATING THE BOBCAT LOADER
- Procedure
- UâJOINT LUBRICATION
- Procedure
- REMOTE START SWITCH
- Procedure
- HYDRAULIC SYSTEM
- HYDRAULIC / HYDROSTATIC SCHEMATICS
- TROUBLESHOOTING
- HYDRAULIC SYSTEM INFORMATION
- Flare Connections
- OâRing Face Seal Connection
- Straight Thread Oâring Fitting
- Tubelines And Hoses
- LIFT CYLINDER
- Checking The Lift Cylinder(s)
- Removal And Installation
- TILT CYLINDER
- Checking The Tilt Cylinder
- Removal And Installation
- HYDRAULIC CONTROL VALVE
- Checking The Main Relief Valve W/Auxiliary Couplers (Opt.)
- Checking The Main Relief Valve W/O Auxiliaries
- Main Relief Valve Removal And Installation
- Adjusting The Main Relief Valve
- Removal And Installation
- HYDRAULIC PUMP
- Checking The Output Of The Hydraulic Pump
- Removal And Installation
- PORT BLOCK
- Removal And Installation
- Cold Weather ByâPass Valve
- Case Drain Relief Valve
- HYDRAULIC FLUID RESERVOIR
- Removal And Installation
- HYDRAULIC CONTROL PEDALS
- Removal And Installation
- Adjustment
- PEDAL INTERLOCK LINKAGE
- Installation
- Adjustment
- HYDRAULIC FLUID FILTER HOUSING
- Removal And Installation
- HYDROSTATIC SYSTEM
- TROUBLESHOOTING
- HYDROSTATIC SYSTEM INFORMATION
- High Pressure Relief/Replenishing Valve Function
- FRONT PANEL
- Removal And Installation
- STEERING LEVERS
- Removal And Installation
- Repairing The Steering Levers
- STEERING LINKAGE
- Steering Linkage Adjustment
- Removal And Installation
- Repairing The Pintle Lever
- HYDROSTATIC MOTOR
- Removal And Installation
- HYDROSTATIC PUMP
- Checking Charge Pressure
- Charge Pressure Relief Valve
- Checking High Pressure Relief Valves
- Removal And Installation
- Hydrostatic Pump Rear Mount
- High Pressure Hose Routing
- Tow Valves
- DRIVE SYSTEM
- PARKING BRAKE
- Adjustment
- Removal And Installation
- Brake Block And Pads
- Brake Disc Removal And Installation
- Rear Transmission Cover Installation
- MOTOR CARRIER
- Shaft Seal Replacement
- Removal And Installation (Later Models)
- Disassembly And Assembly (Later Models)
- Disassembly And Assembly (Early Models)
- AXLE SEAL
- Removal And Installation
- AXLE, SPROCKET AND BEARINGS
- Removal And Installation
- DRIVE CHAIN
- Removal And Installation
- CHAINCASE FLUID
- Replacing The Chaincase Fluid
- MAIN FRAME
- OPERATOR CAB
- Removal And Installation
- OPERATOR CAB GAS CYLINDER
- Removal And Installation
- REAR DOOR
- Door Latch Adjustment
- Removal And Installation
- REAR GRILL
- Removal And Installation
- BOBâTACH
- Removal And Installation
- BobâTach Lever And Wedge
- LIFT ARMS
- Removal And Installation
- FUEL TANK
- Removal And Installation
- Fuel Tank Sender Switch
- ELECTRICAL SYSTEM
- ELECTRICAL SCHEMATICS
- ELECTRICAL SYSTEM INFORMATION
- TROUBLESHOOTING
- BATTERY
- Checking The Battery
- Removal And Installation
- ALTERNATOR BELT SHIELD (743B)
- Removal And Installation
- ALTERNATOR
- Checking The Alternator Output (Old Style)
- Checking The Alternator Regulator (Old Style)
- Alternator Output Test (New Style)
- Rectifier (Diode) Test (New Style)
- Alternator Regulator Test (New Style)
- Removal And Installation (743B)
- Removal And Installation (742B)
- Disassembly And Assembly (Old Style)
- Disassembly and Assembly (New Style)
- Stator Continuity Test
- Stator Ground Test
- Rotor Continuity Test
- Rotor Ground Test
- Rectifier Continuity (Diode) Test
- Rectifier Continuity (Diode) Test (New Style)
- STARTER
- Checking The Starter
- Removal And Installation (743B)
- Removal And Installation (742B)
- Parts Identification
- Disassembly And Assembly
- Replacing The Brushes
- Cleaning and Inspection
- ENGINE SERVICE
- ENGINE SERVICE (Kubota 743B)
- TROUBLESHOOTING
- FUEL FILTER
- Replacing The Fuel Filter
- Removing Air From The Fuel System
- GLOW PLUGS
- Checking
- ENGINE COMPRESSION
- Checking
- FUEL INJECTION PUMP
- Removal and Installation
- Timing The Injection Pump
- Checking The Injection Pump
- FUEL INJECTOR NOZZLES
- Removal And Installation
- Checking the Nozzles
- ENGINE
- Removal And Installation
- RADIATOR AND OIL COOLER
- Removal And Installation
- BLOWER HOUSING
- Removal And Installation
- ENGINE FLYWHEEL AND UâJOINT
- Removal And Installation
- Flywheel Ring Gear
- MUFFLER
- Removal And Installation
- CYLINDER HEAD
- Removal
- Disassembly
- Servicing
- Valve Guide Installation
- Assembly
- Installation
- ENGINE REPAIR
- Gearcase Removal
- Timing Gear, Camshaft And Oil Pump Removal
- Pistons And Crankshaft Removal
- Timing Gear And Camshaft Service
- Servicing The Connecting Rods And Pistons
- Crankshaft Service
- Cylinder Liner Service
- Lubrication System
- Oil Pump Service
- Water Pump Service
- ENGINE ASSEMBLY
- Crankshaft Installation
- Installing The Pistons
- Installing The Camshaft And Timing Gears
- Gearcase Installation
- ENGINE SERVICE (Mitsubishi 742B)
- TROUBLESHOOTING
- VALVE CLEARANCE
- Adjustment
- ENGINE COMPRESSION
- Checking
- IGNITION TIMING
- Procedure
- DISTRIBUTOR
- Removal And Installation
- Point Gap Adjustment
- Disassembly And Assembly
- Checking Centrifugal Advance
- Checking Vacuum Advance
- CARBURETOR
- Description
- Removal And Installation
- Disassembly And Assembly
- Adjustment
- Governor Adjustment
- FUEL PUMP
- Removal And Installation
- Inspection
- Check The Fuel Pump
- Fuel Filter
- ENGINE BELT SHIELD
- Removal And Installation
- ENGINE
- Removal And Installation
- OIL COOLER AND BLOWER HOUSING
- Removal And Installation
- RADIATOR
- Removal And Installation
- ENGINE MUFFLER
- Removal And Installation
- ENGINE FLYWHEEL AND UâJOINT
- Removal And Installation
- Flywheel Ring Gear
- ROCKER ARMS
- Removal
- Inspection
- Installation
- CAMSHAFT
- Removal And Installation
- Inspection
- CYLINDER HEAD
- Removal And Installation
- Inspection
- VALVES
- Removal
- Installation
- Reconditioning The Valve And Valve Seat
- Valve Seat Inserts
- Valve Guide
- Valve Spring
- PISTON AND CONNECTING ROD
- Removal
- Disassembly
- Inspection
- Assembly
- Installation
- PISTON PIN
- Assembly Of The Tool
- Removal Of The Piston Pin
- Installation Of The Piston Pin
- CYLINDER LINERS
- Checking
- CRANKSHAFT AND MAIN BEARINGS
- Description
- Removal
- Checking
- Checking Oil Clearance (Plastic Gauge)
- Installation
- Crankshaft End Play
- Rear Oil Seal
- TIMING BELT
- Adjustment
- Removal
- Inspection
- Assembly
- FRONT CASE AND OIL PAN
- Removal And Installation
- OIL PUMP
- Removal
- Inspection
- Installation
- Relief Valve
- FRONT CASE SEAL
- Removal And Installation
- WATER PUMP
- Removal And Installation
- Inspection
- THERMOSTAT
- Removal And Installation
- Inspection
- SPECIFICATIONS
- SPECIFICATIONS (743B)
- SPECIFICATIONS
- OPERATIONS & PERFORMANCE
- ENGINE
- HYDRAULIC SYSTEM
- ELECTRICAL
- DRIVE SYSTEM
- CAPACITIES
- TIRES
- ENGINE SPECIFICATIONS
- Fuel Injection Nozzles
- Fuel Injection Pump
- Cylinder Head
- Valves
- Valve Springs
- Rocker Arms
- Camshaft
- Cylinders
- Piston Rings
- Pistons
- Crankshaft
- Oil Pump
- Engine Oil
- ENGINE BOLT TORQUES
- SPECIFICATIONS (742B)
- SPECIFICATIONS
- LOADER DIMENSIONS
- OPERATIONS & PERFORMANCE
- ENGINE
- HYDRAULIC SYSTEM
- ELECTRICAL
- DRIVE SYSTEM
- CAPACITIES
- TIRES
- ENGINE SPECIFICATIONS
- General
- Cylinder Head
- Cylinder Block
- Piston
- Piston Pin
- Connecting Rod
- Crankshaft
- Flywheel
- Camshaft
- Valve Train
- Valve Guide
- Valve Spring
- Rocker Arm And Shaft
- Oil Pump
- Fuel Pump
- Carburetor
- Water Pump
- Thermostat
- Starter
- Alternator
- Distributor
- Spark Plugs
- Engine Torque
- TECHNICAL DATA
- HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
- DECIMAL AND MILLIMETER EQUIVALENTS
- U.S. TO METRIC CONVERSION
- TORQUE FOR GENERAL METRIC BOLTS
- STANDARD TORQUE SPECIFICATIONS FOR BOLTS
- SERVICE MANUAL REVISIONS
- 742B, 743Bâ001
- 742B, 743Bâ002
- 742B, 743Bâ003
- 742B, 743Bâ004
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