Description
Bobcat 753, 753 HIGH FLOW Skid Steer Loader Service Manual
Condition: Brand New
Language: English
Manufacturer: Bobcat
Models Covered: 753, 753 HIGH FLOW
Serial Numbers Covered: SN 508630001 & Above, SN 511476001 & Above, SN 512716001 & Above, SN 513911001Â513911148, SN 515811001Â515829999, SN 516211001Â516219999
Manual Type: Service Manual
Manufacturer Part Number: 6900090_6_97
Pages: 568
Format: PDF Instant View+Download
A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.
An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.
A Parts Catalog is often large and broken down in to sections for
different parts of your
equipment. Parts Catalogs cover absolutely every aspect of your machine unless
mentioned
otherwise. Sometimes, the engine is covered in a separate parts catalog that is
written
specifically for the engine. Most of the time though, it’s included in the main
parts
catalog. A parts catalog will arm you with the same exact information that your
local
service center has and includes exploded views of assemblies that are a great
help with
disassembly and re-assembly. Parts catalogs also include all part numbers for
every part
of your machine which makes for easy ordering of parts.
PDF Contents:
- MAINTENANCE SAFETY
- ALPHABETICAL INDEX
- CONTENTS
- FOREWORD
- SAFETY INSTRUCTIONS
- SERIAL NUMBER LOCATIONS
- LOADER SERIAL NUMBER
- ENGINE SERIAL NUMBER
- DELIVERY REPORT
- BOBCAT LOADER IDENTIFICATION
- PREVENTIVE MAINTENANCE
- SERVICE SCHEDULE
- LIFTING AND BLOCKING THE LOADER
- Procedure
- TRANSPORTING THE LOADER
- Procedure
- TOWING THE LOADER
- Procedure
- STOPPING THE BOBCAT LOADER
- LIFTING THE LOADER
- Four Point Lift
- Single Point Lift
- LIFT ARM SUPPORT DEVICE
- Engaging The Lift Arm Support Device
- Disengaging The Lift Arm Support Device
- OPERATOR CAB
- Description
- Raising The Operator Cab
- Lowering The Operator Cab
- Emergency Exit
- SEAT BAR RESTRAINT SYSTEM (Foot Pedals)
- Description
- Seat Bar Inspection
- Seat Bar Maintenance
- SEAT BAR RESTRAINT SYSTEM (Mechanical Hand Controls)
- Description
- Seat Bar Inspection
- Seat Bar Maintenance
- SEAT BAR RESTRAINT SYSTEM (Advanced Hand Controls)
- Description
- Seat Bar Inspection
- Seat Bar Maintenance
- AIR CLEANER SERVICE
- Replacing Filter Element
- FUEL SYSTEM
- Fuel Specifications
- Filling The Fuel Tank
- Fuel Filter
- Removing Air From The Fuel System
- ENGINE LUBRICATION SYSTEM
- Checking Engine Oil
- Oil Chart
- Replacing Oil And Filter
- ENGINE COOLING SYSTEM
- Cleaning The Cooling System
- Checking The Coolant Level
- Replacing The Coolant
- ALTERNATOR BELT
- Adjusting
- FAN GEARBOX
- Checking And Maintaining
- HYDRAULIC/HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- Replacing Hydraulic/Hydrostatic Filter
- Replacing Hydraulic Fluid
- Breather Cap
- SPARK ARRESTOR MUFFLER
- Cleaning Procedure
- TIRE MAINTENANCE
- Wheel Nuts
- Tire Rotation
- Tire Mounting
- FINAL DRIVE TRANSMISSION (CHAINCASE)
- Checking and Adding Oil
- Removing Oil From The Chaincase
- DRIVE BELT
- Adjusting The Drive Belt Equipped With The Fixed Drive Idler
- Adjusting the Drive Belt Equipped With The Spring Loaded Drive Idler
- Replacing The Drive Belt
- LUBRICATION OF THE BOBCAT LOADER
- Procedure
- PIVOT PINS
- BOBâTACH
- Inspection and Maintenance
- REMOTE START SWITCH
- Procedure
- HYDRAULIC SYSTEM
- HYDRAULIC/ HYDROSTATIC SCHEMATICS
- TROUBLESHOOTING
- HYDRAULIC SYSTEM INFORMATION
- Tighten Procedures
- LIFT CYLINDER(S)
- Checking The Lift Cylinder(s) For Internal Leakage
- Removal And Installation
- TILT CYLINDER
- Checking The Tilt Cylinder For Internal Leakage
- Removal And Installation
- Rod End Seal Replacement
- HYDRAULIC CYLINDER IDENTIFICATION
- Lift Cylinder Components
- Tilt Cylinder Components
- HYDRAULIC CYLINDERS
- Disassembly
- Assembly
- BICS⢠VALVE (S/N 508694509 & Above, S/N 512727421 & Above, S/N 515811001 & Above & S/N 516211001 & Above)
- Removal
- Lift Arm ByâPass Orifice Disassembly
- Check Valve Disassembly
- Lock Valve Disassembly
- BICS⢠Valve Solenoid Disassembly
- BICS⢠Valve Solenoid Assembly
- Lock Valve Assembly
- Check Valve Assembly
- Lift Arm ByâPass Orifice Assembly
- Installation
- CONTROL VALVE (S/N 508694509 & Above, S/N 512727421 & Above, S/N 515811001 & Above & S/N 516211001 & Above)
- Removal And Installation
- Identification Chart
- Disassembly
- Lift Base End Restrictor Disassembly
- Load Check Valve Disassembly
- Main Relief Valve Disassembly
- Port Relief Valve Disassembly
- AntiâCavitation Valve Disassembly
- Rubber Boot Disassembly
- Lift Spool And Detent Disassembly
- Tilt Spool And Centering Spring Disassembly
- Auxiliary Spool Disassembly
- Auxiliary Electric Solenoid Disassembly
- PortâAuxiliary Section Disassembly
- PortâAuxiliary Section Assembly
- Auxiliary Electric Solenoid Assembly
- Auxiliary Spool Assembly
- Tilt Spool And Centering Spring Assembly
- Lift Spool And Detent Assembly
- Rubber Boot Assembly
- AntiâCavitation Valve Assembly
- Port Relief Valve Assembly
- Main Relief Valve Assembly
- Load Check Valve Assembly
- Spool Seal Installation
- Cleaning And Inspection
- CONTROL VALVE (S/N 508694508 & Below, S/N 512727420 & Below, S/N 511476001 & Above, S/N 5086300001 & Above & S/N 513911001 & Above)
- Removal And Installation
- Identification Chart
- Disassembly And Assembly
- Load Check Valve
- Main Relief Valve
- Port Relief Valve
- AntiâCavitation Valve
- Rubber Boot
- Lift Spool Detent
- Tilt Centering Spring
- Auxiliary Spool
- Auxiliary Electric Solenoid
- Inspection
- Identification And Installation Of Spool Seal
- MAIN RELIEF VALVE
- Checking
- Adjustment
- Removal And Installation
- MAIN RELIEF VALVE (753H)
- Checking The Dual Pressure (Low Setting)
- Checking The Dual Pressure (High Setting)
- Adjusting The Dual Pressure (Low Setting)
- Adjusting The Dual Pressure (High Setting)
- HYDRAULIC PUMP
- Removal And Installation
- Checking The Output Of The Hydraulic Pump
- Checking The Output Of The HIgh Flow Hydraulic Pump (753H)
- Disassembly And Assembly
- Inspection
- Identification
- Removal And Installation (753H)
- Identification (753H)
- Disassembly And Assembly (753H)
- HYDRAULIC FILTER HOUSING
- Removal And Installation
- HYDRAULIC FLUID RESERVOIR
- Removal And Installation
- CONTROL PEDALS
- Removal And Installation
- Pedal Adjustment
- SELECT VALVE (753H)
- Checking the Main Relief Valve in High Horsepower Select Valve
- Removal and Installation
- Disassembly and Assembly (New Style Valve)
- Solenoid Testing (New Style Valve)
- Disassembly and Assembly (Old Style Valve)
- Solenoid Testing (Old Style Valve)
- CONTROL INTERLOCK LINKAGE (Pedal or Mechanical Hand)
- Removal And Installation
- Adjustment
- LIFT LOCK BYâPASS VALVE
- Removal And Installation (S/N 508694508 & Below, S/N 512727420 & Below, S/N 511476001 & Above, S/N 508630001 & Above & S/N 513911001 & Above)
- Disassembly and Assembly (S/N 508694508 & Below, S/N 512727420 & Below, S/N 511476001 & Above, S/N 508630001 & Above & 513911001 & Above)
- Removal And Installation (S/N 508694509 & Above, S/N 512727421 & Above, S/N 515811001 & Above & S/N 516211001 & Above)
- Disassembly And Assembly (S/N 508694509 & Above, S/N 512727421 & Above, S/N 515811001 & Above & S/N 516211001 & Above)
- TILT LOCK VALVE
- Removal And Installation (S/N 508694508 & Below,S/N 512727420 & Below, S/N 511476001 & Above, S/N 508630001 & Above & S/N 513911001 & Above)
- Disassembly And Assembly (S/N 508694508 & Below, S/N 512727420 & Below, S/N 511476001 & Above, S/N 508630001 & Above & S/N 513911001 &Above)
- HYDROSTATIC SYSTEM
- TROUBLESHOOTING
- HYDROSTATIC SYSTEM INFORMATION
- Replenishing Valve Function
- Checking Charge Pressure
- CONTROL PANEL
- Removal And Installation
- Steering Shock Removal And Installation
- Steering Shaft Removal And Installation
- Steering Shaft Disassembly And Assembly
- Steering Lever Removal And Installation
- Rubber Boot Replacement
- STEERING LINKAGE
- Removal And Installation
- Steering Linkage Adjustment
- Steering Neutral Adjustment
- HYDROSTATIC DRIVE MOTOR
- Removal And Installation
- Identification (S/N 512716001 & Above, 508695347 & Below, 511476001 & Above, 508630001 & Above & 513911001 & Above)
- Disassembly And Assembly (S/N 512716001 & Above, 508695347 & Below, 511476001 & Above, 508630149 & Above & 513911001 & Above)
- Inspection
- HYDROSTATIC MOTOR
- Parts Identification â (S/N 515811001 & Above, 508695348 & Above & 516211001 & Above)
- Disassembly (S/N 515811001 & Above, 508695348 & Above & 516211001 & Above)
- Assembly (S/N 515811001 & Above, 508695348 & Above & 516211001 & Above)
- HYDROSTATIC PUMP
- Removal And Installation
- Identification
- Disassembly And Assembly
- Inspection
- Swashplate PreâLoad (Earlier Models Only)
- DRIVE BELT HOUSING
- Removal And Installation
- SPRING LOADED DRIVE BELT TENSIONER PULLEY
- Removal And Installation
- Identification
- Disassembly
- Assembly
- FIXED DRIVE BELT TENSIONER PULLEY
- Removal And Installation
- Identification
- Disassembly
- Assembly
- Checking Pulley End Play
- OIL COOLER
- Removal And Installation
- DRIVE SYSTEM
- PARKING BRAKE
- Removal And Installation
- Disassembly And Assembly
- PARKING BRAKE DISC
- Removal And Installation
- TRACTION LOCK GUIDES
- Disassembly
- Assembly
- CHAINCASE FLUID
- Removing Oil From The Chaincase
- CHAINCASE COVERS
- Center Chaincase Cover Removal And Installation
- Front Chaincase Cover Removal And Installation
- Rear Chaincase Cover Removal And Installation
- MOTOR CARRIER
- Shaft Seal Replacement
- Removal And Installation
- Disassembly
- Assembly
- AXLE SEAL
- Removal And Installation
- AXLE, SPROCKET AND BEARINGS
- Removal And Installation
- DRIVE CHAIN
- Removal And Installation
- MAIN FRAME
- SEAT BAR (W/GAS CYLINDER)
- Removal And Installation
- Assembly
- Compressing The Gas Cylinder
- SEAT BAR (W/COMPRESSION SPRING)
- Removal And Installation
- Assembling Components
- Compression Spring Disassembly And Assembly
- OPERATOR CAB GAS CYLINDER
- Removal And Installation
- Disassembly And Assembly
- OPERATOR CAB
- Removal And Installation
- OPERATOR SEAT
- Removal And Installation
- BOBâTACH
- Removal And Installation
- BobâTach Lever And Wedge
- BobâTach Stops
- LIFT ARMS
- Removal And Installation
- REAR GRILL
- Removal And Installation
- FUEL TANK
- Removal And Installation
- Fuel Level Sender
- REAR DOOR
- Removal And Installation (Two Piece Door)
- Removal And Installation (One Piece Door)
- Hood Removal And Installation (Two Piece Door)
- Bumper Removal And Installation (Two Piece Door)
- Door Latch Removal And Installation
- Door Latch And Catch Adjustment
- REAR LIGHTS
- Removal and Installation (One Piece Door)
- ELECTRICAL SYSTEM
- ELECTRICAL SCHEMATICS
- TROUBLESHOOTING
- ELECTRICAL SYSTEM INFORMATION
- Description
- BATTERY
- Removal And Installation
- Servicing The Battery
- Using A Booster Battery (Jump Starting)
- ALTERNATOR
- Alternator Output Test
- Rectifier (Diode) Test
- Alternator Regulator Test
- Removal And Installation
- Adjusting The Alternator Belt
- Disassembly And Inspection
- Stator Continuity Test
- Stator Ground Test
- Rotor Continuity Test
- Rotor Ground Test
- Rectifier Continuity (Diode) Test
- Assembly
- STARTER (DELCO REMY)
- Checking The Starter
- Parts Identification
- Disassembly And Assembly
- Cleaning And Inspection
- STARTER (DENSO)
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection And Repair
- No Load Test
- Assembly
- STANDARD INSTRUMENT PANEL
- Removal And Installation
- FRONT LIGHTS
- Removal And Installation
- RELAY SWITCHES
- Location
- ENGINE SERVICE
- TROUBLESHOOTING
- ENGINE SPEED CONTROL
- Removal And Installation
- Disassembly
- RADIATOR
- Removal And Installation
- ENGINE MUFFLER
- Removal And Installation
- BLOWER HOUSING/FAN GEARBOX
- Removal And Installation
- Tension Pulley Removal And Installation
- Blower Fan Disassembly And Assembly
- FAN GEARBOX
- Identification
- Disassembly
- Assembly
- Checking Backlash
- AIR CLEANER
- Removal And Installation
- ENGINE
- Removal And Installation
- Engine Mount Replacement
- FLYWHEEL
- Removal And Installation
- Flywheel Ring Gear
- ENGINE COMPRESSION
- Checking
- GLOW PLUGS
- Checking The Glow Plugs
- Removal And Installation
- FUEL INJECTION PUMP
- Checking The Injection Pump
- Adjusting ShutâOff Linkage
- FUEL INJECTION PUMP
- Removal And Installation
- Timing The Injection Pump
- FUEL INJECTOR NOZZLES
- Removal And Installation
- Checking The Injector Nozzle
- CYLINDER HEAD
- Removal And Installation
- Disassembly And Assembly
- Servicing The Cylinder Head
- Top Clearance
- VALVE, VALVE SEAT AND GUIDE
- Checking The Valve Guide
- Valve Spring
- VALVE CLEARANCE
- Adjustment
- ROCKER ARM AND SHAFT
- Checking
- TIMING GEARCASE COVER
- Removal And Installation
- IDLER GEAR AND CAMSHAFT
- Removal And Installation
- Servicing The Camshaft
- Servicing The Idler Gear And Shaft
- TIMING GEARS
- Checking Backlash
- FUEL CAMSHAFT
- Removal And Installation
- Governor
- CRANKSHAFT GEAR
- Removal And Installation
- OIL PUMP
- Removal And Installation
- Oil Pump Service
- Checking Engine Oil Pressure
- Relief Valve
- PISTON AND CONNECTING ROD
- Removal And Installation
- Servicing The Piston And Connecting Rod
- Connecting Rod Alignment
- CRANKSHAFT AND BEARINGS
- Removal And Installation
- Servicing the Crankshaft and Bearings
- CYLINDER BORE
- Checking The Cylinder Bore
- WATER PUMP
- Disassembly And Assembly
- SYSTEMS ANALYSIS
- BICS⢠(WITH PRESS TO OPERATE BUTTON)
- Inspecting The BICS⢠Controller (Engine STOPPED – Key ON)
- Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)
- Inspecting The Seat Bar Sensor (Engine RUNNING)
- Inspecting The Traction Lock (Engine RUNNING)
- Inspecting The Lift Arm By-Pass Control
- Additional Inspection For Loaders With Advanced Hand Controls
- Troubleshooting Chart
- BICS⢠(Without Press To Operate Button)
- Inspecting The BICS Controller (Engine STOPPED âKey ON)
- Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPEDâKey ON)
- Inspecting The Seat And Seat Bar Sensors (EngineRUNNING)
- Inspecting The Traction Lock (Engine RUNNING)
- Inspecting The Lift Arm ByâPass Control
- Maintenance
- Troubleshooting Chart
- BICS⢠SYSTEM CONTROLLER
- Troubleshooting Guide
- Removal And Installation
- SEAT BAR SENSOR
- Troubleshooting Guide
- Seat Bar Sensor Test
- Removal And Installation
- BICS⢠Controller Seat Bar Sensor Circuit Test
- SEAT SENSOR
- Troubleshooting Guide
- Seat Sensor Test
- Removal And Installation
- BICS⢠Controller Seat Sensor Circuit Test
- TRACTION LOCK
- Troubleshooting Guide
- Removal And Installation
- BOSS® DIAGNOSTIC TOOL
- Procedure
- SENDER AND SENSOR
- Service Checks
- RPM SENSOR
- MONITOR SERVICE CODES
- TROUBLESHOOTING THE BOSS® & LCD DISPLAY
- BOSS® UNIT
- Removal And Installation
- BOSS® INSTRUMENT PANEL
- Removal And Installation
- ELECTRICAL/HYDRAULIC CONTROLS REFERENCE
- Controls Identification Chart
- SPECIFICATIONS
- SKID STEER LOADER SPECIFICATIONS
- 753 – S/N 515811001 & Above, S/N 516211001 & Above
- PERFORMANCE
- CONTROLS
- ENGINE
- HYDRAULIC SYSTEM
- ELECTRICAL
- DRIVE SYSTEM
- CAPACITIES
- TIRES
- FLOOR PRESSURE
- 753, 753H – S/N 508693001 & Above, S/N 508630001 & Above, S/N 511476001 & Above, S/N 512716001 & Above, S/N 513911001 & Above
- PERFORMANCE
- CONTROLS
- ENGINE
- HYDRAULIC SYSTEM
- ELECTRICAL
- DRIVE SYSTEM
- CAPACITIES
- TIRES
- FLOOR PRESSURE
- ENGINE SPECIFICATIONS
- Fuel Injection Nozzles
- Fuel Injection Pump
- Cylinder Head
- Valves
- Valve Springs
- Valve Timing
- Rocker Arms
- Camshaft
- Tappet
- Cylinders
- Piston Rings
- Pistons
- Connecting Rod
- Oil Pump
- Crankshaft
- Timing Gear
- Thermostat
- Crankshaft ReâGrind Data
- Torque For General Metric Bolts
- HYDRAULIC CONNECTION SPECIFICATIONS
- OâRing Face Seal Connection
- Straight Thread OâRing Fitting
- Tubelines And Hoses
- Flare Fitting
- OâRing Flare Fitting
- Port Seal Fitting
- TORQUE SPECIFICATIONS FOR LOADER
- HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
- STANDARD TORQUE SPECIFICATIONS FOR BOLTS
- DECIMAL AND MILLIMETER EQUIVALENTS
- U.S. TO METRIC CONVERSION
- ADVANCED HAND CONTROL SYSTEM (AHC)
- WIRING SCHEMATICS W/ADVANCED HAND CONTROL OPTIONS
- AHC COMPONENTS
- Identification
- TROUBLESHOOTING (AHC)
- ACTUATOR VOLTAGE TEST
- Procedure
- HANDLE CONTROL UNIT TEST
- Procedure
- BOBCAT INTERLOCK CONTROL SYSTEM (BICSâ¢)
- Troubleshooting Chart
- ADVANCED HAND CONTROLS (AHC)
- Troubleshooting Chart
- AHC/PWM CONTROLLER
- Removal And Installation
- Description
- Conditions
- Troubleshooting Chart
- Handle Testing
- Solenoid Coil Testing
- CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC)
- Control Handle Unit Removal And Installation
- Control Unit Connector
- Switch Handle Removal And Installation
- AHC Handle Removal And Installation
- AHC Handle Disassembly And Assembly
- AHC Steering Lever Removal And Installation
- AHC Steering Lever Boot
- Actuators Removal And Installation
- Actuators Disassembly And Assembly
- Components Identification
- Controller Connector And Wire Identification
- AHC/PWM Controller Removal And Installation
- Handle Sensor Removal And Installation
- Handle Sensor Connector
- Switch Handle Removal And Installation
- Control Handle Removal And Installation
- Control Handle Disassembly And Assembly
- Control Lever Removal And Installation
- Control Lever Boot
- Actuators Disassembly And Assembly
- BICS⢠VALVE
- Lift Arm ByâPass Orifice
- Check Valve
- Lock Valve
- BICS⢠Valve Solenoid
- Removal And Installation
- HYDRAULIC CONTROL VALVE
- Removal And Installation
- Identification Chart
- Disassembly And Assembly
- Load Check Valve
- Lift Base End Restrictor
- Main Relief Valve
- Port Relief Valve (Lift)
- AntiâCavitation/Port Relief Valve
- Port Relief Valve (Tilt)
- AntiâCavitation Valve
- Rubber Boot
- Lift And Tilt Spool
- Inspection
- Auxiliary Spool
- Auxiliary Electrical Solenoid
- Spool Seal Installation
- HâPort Auxiliary Section
- SERVICE MANUAL REVISIONS
- 753, 753Hâ1
- 753/753Hâ2
- 753/753Hâ3
- 753/753Hâ4
- 753/753Hâ5
Reviews
There are no reviews yet.