Description
Bobcat MT50 Mini Track Loader Service Manual
Condition: Brand New
Language: English
Manufacturer: Bobcat
Models Covered: MT50
Serial Numbers Covered: SN 520611001 & Above, SN 522411001 & Above
Manual Type: Service Manual
Manufacturer Part Number: 6901510_3_06
Pages: 453
Format: PDF Instant View+Download
A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.
An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.
A Parts Catalog is often large and broken down in to sections for
different parts of your
equipment. Parts Catalogs cover absolutely every aspect of your machine unless
mentioned
otherwise. Sometimes, the engine is covered in a separate parts catalog that is
written
specifically for the engine. Most of the time though, it’s included in the main
parts
catalog. A parts catalog will arm you with the same exact information that your
local
service center has and includes exploded views of assemblies that are a great
help with
disassembly and re-assembly. Parts catalogs also include all part numbers for
every part
of your machine which makes for easy ordering of parts.
PDF Contents:
- MAINTENANCE SAFETY
- ALPHABETICAL INDEX
- CONTENTS
- FOREWORD
- SAFETY INSTRUCTIONS
- Fire Prevention
- SERIAL NUMBER LOCATIONS
- Loader Serial Number
- Engine Serial Number
- DELIVERY REPORT
- BOBCAT LOADER INDENTIFICATION
- SAFETY AND MAINTENANCE
- LIFTING AND BLOCKING THE LOADER
- Procedure
- Four Point Lift
- LIFT ARM SUPPORT DEVICE
- Installing Lift Arm Support Device
- Removing Lift Arm Support Device
- TRANSPORTING THE BOBCAT LOADER
- Procedure
- TOWING THE LOADER
- Procedure
- SERVICE SCHEDULE
- Chart
- AIR CLEANER SERVICE
- Replacing the Filter Element
- ENGINE COOLING SYSTEM
- Checking The Coolant Level
- Cleaning The Cooling System
- Replacing The Coolant
- FUEL SYSTEM
- Fuel Specifications
- Filling The Fuel Tank
- Fuel Filter
- Removing Air From The Fuel System
- ENGINE LUBRICATION SYSTEM
- Checking Engine Oil
- Oil Chart
- Replacing Oil And Filter
- HYDRAULIC SYSTEM
- Checking And Adding Fluid
- Replacing Hydraulic Filter
- Hydraulic Breather Cap
- Replacing Hydraulic Fluid
- BOB-TACH
- Inspection and Maintenance
- LUBRICATION OF THE BOBCAT LOADER
- Procedure
- Pivot Pins
- SPARK ARRESTOR MUFFLER
- Servicing
- HYDRAULIC SYSTEM
- HYDRAULIC SCHEMATICS
- HYDRAULIC SYSTEM INFORMATION
- Workgroup Troubleshooting Chart
- Hydraulic Function Troubleshooting
- Hydraulic Drive Troubleshooting Chart
- CYLINDER (LIFT)
- Checking The Lift Cylinder(s)
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- CYLINDER (TILT)
- Checking The Tilt Cylinder
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- MAIN RELIEF VALVE
- Checking (Workgroup Hydraulic Control Valve)
- Removal And Installation (Workgroup Hydraulic Control Valve)
- Checking (Left Drive)
- Adjustment (Left Drive)
- Removal And Installation (Left Drive)
- Checking (Right Drive)
- Adjustment (Right Drive)
- Removal And Installation (Right Drive)
- PORT RELIEF VALVE
- Checking The Port Relief Valves (Lift)
- Adjusting The Port Relief Valves (Lift)
- Removal And Installation (Lift)
- Checking The Port Relief Valves (Tilt)
- Adjusting The Port Relief Valves (Tilt)
- Removal And Installation (Tilt)
- HYDRAULIC CONTROL VALVE (DRIVE)
- Removal And Installation
- Disassembly
- Assembly
- HYDRAULIC CONTROL VALVE (WORK GROUP)
- Removal And Installation
- Disassembly
- Assembly
- HYDRAULIC PUMP (ALUMINMUM) (S/N 520611905 & Below)
- Check The Output Of The Hydraulic Pump
- Removal And Installation
- Coupler Removal And Installation
- Parts Identification
- Disassembly And Assembly
- Inspection
- HYDRAULIC PUMP (CAST IRON) (S/N 520611906 & above)
- Check The Output Of The Hydraulic Pump
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- HYDRAULIC FILTER
- Housing Removal And Installation
- HYDRAULIC FLUID RESERVOIR
- Removal And Installation
- DRIVE MOTOR
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- COUNTERBALANCE VALVE
- Removal And Installation
- Disassembly And Assembly
- SPEED CONTROL VALVE
- Removal And Installation (S/N 520612036 & Below)
- Removal And Installation (S/N 520612036 & Below) (Contâd)
- SPEED CONTROL VALVE
- Removal And Installation (S/N 520612037 & Above)
- Removal And Installation (S/N 520612037 & Above) (Contâd)
- Parts Identification
- Disassembly And Assembly
- SINGLE INLET MODE SELECT VALVE
- Removal And Installation (S/N 520612036 & Below)
- Parts Identification (S/N 520612036 & Below)
- Disassembly And Assembly (S/N 520612036 & Below)
- Removal And Installation (S/N 520612037 & Above)
- Parts Identification (S/N 520612037 & Above)
- Disassembly And Assembly (S/N 520612037 & Above)
- DUAL INLET MODE SELECT VALVE
- Removal And Installation (S/N 520612036 & Below)
- Parts Identification (S/N 520612036 & Below)
- Removal And Installation (S/N 520612037 & Above)
- Parts Identification (S/N 520612037 & Above)
- LIFT LOCK VALVE
- Solenoid Testing
- Solenoid Removal And Installation
- Removal And Installation
- Disassembly And Assembly
- TILT LOCK VALVE
- Solenoid Testing
- Solenoid Removal And Installation
- Removal And Installation
- Disassembly And Assembly
- REVERSE SPEED LIMIT VALVE
- Removal and Installation
- Disassembly and Assembly
- HYDRAULIC OIL COOLER
- Removal And Installation
- DRIVE SYSTEM
- PARKING BRAKE
- Handle Removal And Installation
- Cable Removal And Installation
- Cable Adjustment
- Pin Lubrication
- DRIVE COMPONENTS
- Track Tension
- Adjusting The Tracks
- Track Removal and Installation
- Track Idler Removal and Installation
- Parts Identification (Track Idler)
- Track Idler Disassembly and Assembly
- Track Tensioner Disassembly and Assembly
- Track Roller Removal and Installation
- Parts Identification (Track Roller)
- Track Roller Disassembly and Assembly
- Track Frame Removal and Installation
- Track Damage Identification
- LEFT AND RIGHT TRAVEL ADJUSTMENT
- Description
- Adjustment (S/N 520611001 thru 520611064, 520611066, 520611068 thru 520611072, 520611074 thru 520611080, 520611082 thru 520611085, 520611087, 520611088, 520611090, 520611091, 520611093, 520611095, 520611096, 520611098, 520611100 thru 52061110…
- Adjustment (S/N 520611065, 520611067, 520611073, 520611081, 520611086, 520611089, 520611092, 520611094, 520611097, 520611099 thru 520611105, 520611107 thru 520611118, 520611120 thru 520611129)
- MAIN FRAME
- BOB-TACH
- Removal
- Installation
- Seal Removal And Installation
- Lever And Wedge Removal
- LIFT ARM
- Removal And Installation
- REAR DOOR
- Removal And Installation
- FUEL TANK
- Removal And Installation
- CONTROL PANEL PLATE
- Removal and Installation
- HAND BAR
- Removal and Installation
- Adjustment
- ENGINE COVER
- Removal and Installation
- Disassembly And Assembly
- COUNTERWEIGHT
- Removal And Installation
- REVERSE STOP PANEL
- Description
- Inspecting Function
- Adjusting
- Removal And Installation
- ELECTRICAL SYSTEM & ANALYSIS
- ELECTRICAL SCHEMATICS
- ELECTRICAL SYSTEM INFORMATION
- Electrical Troubleshooting Chart
- BATTERY
- Removal and Installation
- Servicing
- Using A Booster Battery (Jump Starting)
- ALTERNATOR
- Removal and Installation (S/N 520611001-520611125)
- Removal and Installation (S/N 520611126 & Above)
- ALTERNATOR (CONTâD)
- Adjusting The Alternator Belt
- Description
- Tests
- Alternator Output Test
- Full Field Test
- Alternator Regulator Test
- Alternator Regulator Test Using Voltmeter
- STARTER
- Removal And Installation
- Checking The Starter In The Loader
- Parts Identification
- Disassembly
- Inspection And Repair
- No Load Test
- Assembly
- INSTRUMENT PANEL
- Removal And Installation
- Disassembly And Assembly
- BLOWER ASSEMBLY
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- ELECTRICAL ATTACHMENT CONTROL REFERENCE
- Attachment Control Identification Chart
- ENGINE SERVICE
- ENGINE INFORMATION AND TESTING
- Engine Troubleshooting Chart
- ENGINE SPEED CONTROL
- Removal And Installation
- Disassembly And Assembly
- Cable Removal and Installation
- MUFFLER
- Removal And Installation
- AIR CLEANER
- Housing Removal and Installation
- RADIATOR
- Removal And Installation
- ENGINE COMPONENTS AND TESTING
- Valve Clearance Adjustment
- Fuel Injection Pump Check
- Fuel Lift Pump Removal And Installation
- Fuel Injection Pump Removal And Installation
- Fuel Injection Pump Timing
- Fuel Injector Nozzles Checking
- Fuel Injector Nozzles Removal
- Fuel Injector Nozzles Installation
- Glow Plugs Checking
- Engine Compression Test Procedure
- ENGINE
- Removal And Installation
- Engine Mount Replacement
- FRONT ENGINE MOUNT
- Removal and Installation
- SIDE ENGINE MOUNTS
- Removal and Installation
- FLYWHEEL AND HOUSING
- Flywheel Removal And Installation
- Hydraulic Pump Coupler Removal And Installation (Early Version)
- Hydraulic Pump Coupler Removal And Installation (Later Version)
- Flywheel Ring Gear
- RECONDITIONING THE ENGINE
- Cylinder Head Removal And Installation
- Cylinder Head Inspection
- Cylinder Head Top Clearance
- Rocker Arm And Shaft Checking
- Valve Removal
- Valve Spring Checking
- Valve Guide Checking
- Reconditioning The Valve And Valve Seat
- Timing Gearcase Cover Removal And Installation
- Idler Gear And Camshaft Removal And Installation
- Servicing The Idler Gear And Shaft
- Checking Timing Gear Backlash
- Fuel Camshaft Removal And Installation
- Governor
- Crankshaft Gear Removal And Installation
- Oil Pump Removal And Installation
- Oil Pump Service
- Checking Engine Oil Pressure
- Relief Valve
- Piston And Connecting Rod Removal And Installation
- Piston And Connecting Rod Servicing
- Connecting Rod Alignment
- Crankshaft And Bearings Removal And Installation
- Inspection Of Crankshaft And Bearings
- Cylinder Bore Inspection
- Thermostat Removal And Installation
- Testing The Thermostat
- Water Pump Removal And Installation
- Water Pump Disassembly And Assembly
- SPECIFICATIONS
- LOADER SPECIFICATIONS (MT50)
- Loader Dimensions
- Performance
- Controls
- Engine
- Hydraulic System
- Electrical
- Drive System
- Capacities
- Tracks
- Ground Pressure
- ENGINE SPECIFICATIONS
- Engine
- Fuel Injector Nozzles
- Fuel Injection Pump
- Cylinder Head
- Valves
- Valve Springs
- Rocker Arms
- Camshaft
- Cylinders
- Piston Rings
- Pistons
- Crankshaft
- Oil Pump
- Thermostat
- Engine Bolt Torque
- Re-Grinding The Crankshaft
- LOADER TORQUE
- Specifications
- TORQUE SPECIFICATIONS FOR BOLTS
- Torque For General SAE Bolts
- Torque For General Metric Bolts
- Torque For Kubota Metric Engine Bolts
- HYDRAULIC CONNECTION SPECIFICATIONS
- O-ring Face Seal Connection
- Straight Thread O-ring Fitting
- Tubelines And Hoses
- Flare Fitting
- O-ring Flare Fitting
- Port Seal Fitting
- HYDRAULIC FLUID SPECIFICATIONS
- Specifications
- CONVERSIONS
- Decimal And Millimeter Equivalents
- SMR
- Revision No: MT50-1
- Revision No: MT50-2
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