Description
Bobcat TL360(X) Skid Steer Loader Service Manual
Condition: Brand New
Language: English
Manufacturer: Bobcat
Models Covered: TL360(X)
Serial Numbers Covered: SN AN6H11001 & Above, SN ANFU11001 & Above
Manual Type: Service Manual
Manufacturer Part Number: 6990100_05_11
Pages: 770
Format: PDF Instant View+Download
A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.
An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.
A Parts Catalog is often large and broken down in to sections for
different parts of your
equipment. Parts Catalogs cover absolutely every aspect of your machine unless
mentioned
otherwise. Sometimes, the engine is covered in a separate parts catalog that is
written
specifically for the engine. Most of the time though, it’s included in the main
parts
catalog. A parts catalog will arm you with the same exact information that your
local
service center has and includes exploded views of assemblies that are a great
help with
disassembly and re-assembly. Parts catalogs also include all part numbers for
every part
of your machine which makes for easy ordering of parts.
PDF Contents:
- MAINTENANCE SAFETY
- CONTENTS
- FOREWORD
- FOREWORD
- SAFETY INSTRUCTIONS
- Safe Operation Is The Operatorâs Responsibility
- Safe Operation Needs A Qualified Operator
- Avoid Silica Dust
- FIRE PREVENTION
- Maintenance
- Operation
- Electrical
- Hydraulic System
- Fueling
- Starting
- Welding And Grinding
- Fire Extinguishers
- SERIAL NUMBER LOCATION
- Telescopic Handler Serial Number
- Engine Serial Number
- Other Serial Numbers
- DELIVERY REPORT
- BOBCAT TELESCOPIC HANDLER IDENTIFICATION
- SAFETY & MAINTENANCE
- LIFTING AND BLOCKING THE TELESCOPIC HANDLER
- Procedure
- OPERATOR CAB
- Description
- Cab Door
- Cab Door Window
- Rear Cab Window
- Cab Light
- TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER
- Loading And Unloading
- Fastening
- TOWING THE TELESCOPIC HANDLER
- Procedure
- SERVICE SCHEDULE
- AIR CLEANER SERVICE
- Replacing Filter Elements
- ENGINE COOLING SYSTEM
- Cleaning
- Removing And Replacing The Coolant
- Checking Level
- FUEL SYSTEM
- Fuel Specifications
- Biodiesel Blend Fuel
- Filling The Fuel Tank
- Primary Fuel Filter (Pre-Filter)
- Secondary Fuel Filter
- Removing Air From The Fuel System
- ENGINE LUBRICATION SYSTEM
- Checking And Adding Engine Oil
- Engine Oil Chart
- Removing And Replacing Oil And Filter
- HYDRAULIC/HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- Hydraulic / Hydrostatic Fluid Chart
- Removing And Replacing Hydraulic Fluid
- Removing And Replacing Hydraulic / Hydrostatic Filter
- Removing And Replacing Hydraulic Charge Filter
- Fill / Breather Cap
- AXLES (FRONT AND REAR)
- Checking And Adding Oil (Planetary Carrier)
- Removing And Replacing Oil (Planetary Carrier)
- Checking And Adding Oil (Rear Differential)
- Removing And Replacing Oil (Rear Differential)
- Checking And Adding Oil (Front Differential)
- Removing And Replacing Oil (Front Differential)
- Checking And Adding Oil (Gear Box)
- Removing And Replacing Oil (Gear Box)
- LUBRICATING THE TELESCOPIC HANDLER
- Lubrication Locations
- ATTACHMENT CARRIER
- Inspection And Maintenance
- TIRE MAINTENANCE
- Wheel Nuts
- Rotating
- Mounting
- Pressure
- APPROVED BOOM STOP (IF EQUIPPED)
- Installing The Approved Boom Stop
- Removing The Approved Boom Stop
- ENGINE COVER
- Opening And Closing
- STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER
- Procedure
- EMERGENCY EXIT
- Rear Window
- TRACTOR HOMOLOGATED EMERGENCY EXIT
- Right Rear Window
- TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE
- Storage
- Return To Service
- REMOTE START TOOL (SERVICE TOOL) KIT – MEL1563
- Remote Start Tool – MEL1563
- Service Tool Harness Control – MEL1565
- Service Tool Harness Communicator – MEL1566
- REMOTE START TOOL (SERVICE TOOL) KIT – 7003031
- Remote Start Tool (Service Tool) – 7003030
- Telescopic Handler Service Tool Harness – 6689747
- Computer Service Tool Harness – 6689746
- Remote Start Procedure
- HYDRAULIC SYSTEM
- HYDRAULIC / HYDROSTATIC SCHEMATICS
- HYDRAULIC SYSTEM INFORMATION
- Troubleshooting Chart
- Tightening Procedures
- LIFT CYLINDER
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- SELF LEVELING CYLINDER
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- SELF LEVELING CYLINDER (LOCK VAlVE)
- Removal And Installation
- EXTENSION CYLINDER
- Cylinder Group Removal And Installation
- Upper Tubeline Removal And Installation
- Extension Cylinder Removal And Installation
- Tubeline Tray Disassembly
- Parts Identification
- Disassembly
- Assembly
- TILT CYLINDER
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- STEERING CYLINDER (FRONT / REAR)
- Removing The Steering Cylinder
- Installing The Steering Cylinder
- Disassembling The Steering Cylinder
- Assembling The Steering Cylinder
- GEAR CONTROL CYLINDER
- Removal
- Parts Identification
- Disassembly
- Assembly
- Installation
- MAIN RELIEF VALVE
- Testing And Adjustment
- Removal And Installation
- MANIFOLD
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- BRAKE VALVE
- Removal And Installation
- GEAR PUMP
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- FAN MOTOR
- Removal And Installation
- Parts Identification (Single Speed Version) (Standard)
- Disassembly And Assembly (Single Speed Version) (Standard)
- Parts Identification (Variable Speed Version) (Optional)
- Disassembly And Assembly (Variable Speed Version) (Optional)
- HYDRAULIC RESERVOIR
- Removal And Installation
- STEERING VALVE
- Removal And Installation
- HYDRAULIC CONTROL VALVE
- Troubleshooting Chart (Controllers)
- Valve Section Troubleshooting
- Troubleshooting Chart (Control Valve)
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- Inlet-Outlet Valve Section Disassembly And Assembly
- Lifting Valve Section Disassembly And Assembly
- Tilting Valve Section Disassembly And Assembly
- Telescoping Valve Section Disassembly And Assembly
- Auxiliary Valve Section Disassembly And Assembly
- End Housing Disassembly And Assembly
- PORT RELIEF VALVES
- Adjustment Procedure
- Replacement Procedure
- PARKING BRAKE
- Parking Brake Valve Removal And Installation
- ACCUMULATOR (IF EQUIPPED)
- Removal And Installation
- HYDROSTATIC SYSTEM
- HYDROSTATIC SYSTEM INFORMATION
- Troubleshooting Chart
- Replenishing Valve Function
- OIL COOLER
- Description
- HYDROSTATIC DRIVE MOTOR
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- HYDROSTATIC PUMP
- Removal And Installation
- Parts Identification
- Parts Identification (Contâd)
- Parts Identification (Contâd)
- Parts Identification (Contâd)
- Parts Identification (Contâd)
- Shaft Disassembly
- Relief Valves Disassembly And Assembly
- Charge Pump Disassembly
- Piston Pump Disassembly
- Solenoid Block Disassembly
- Inspection
- Piston Pump Assembly
- Charge Pump Assembly
- Solenoid Block Assembly
- Shaft Assembly
- DRIVE SYSTEM
- TROUBLESHOOTING
- Chart
- AXLE AND DIFFERENTIAL (FRONT)
- General Information
- Planetary Carrier Parts Identification
- Planetary Carrier Disassembly
- Steering Knuckle And Drive Axle Parts Identification
- Steering Knuckle Disassembly
- Drive Axle Disassembly
- Brake System Parts Identification
- Brake System Disassembly
- Differential Parts Identification
- Differential Disassembly
- Bevel Pinion Parts Identification
- Bevel Pinion Disassembly
- Bevel Pinion Assembly
- Differential Assembly
- Brake System Assembly
- Drive Axle Assembly
- Steering Knuckle Assembly
- Planetary Carrier Assembly
- Special Tools
- AXLE AND DIFFERENTIAL (REAR)
- General Information
- Planetary Carrier Parts Identification
- Steering Knuckle And Drive Axle Parts Identification
- Steering Knuckle Disassembly
- Differential Parts Identification
- Differential Disassembly
- Bevel Pinion Parts Identification
- Bevel Pinion Disassembly
- Bevel Pinion Assembly
- Differential Assembly
- Steering Knuckle Assembly
- Planetary Carrier Assembly
- Planetary Carrier Assembly
- Special Tools
- FRONT AXLE
- Removal And Installation
- AXLE TOE-IN
- Adjustment
- PARKING BRAKE
- Releasing The Brake For Towing
- Parking Brake Adjustment
- Brake Cylinder Removal
- Brake Disc Removal And Installation
- Brake Cylinder Installation
- STEERING ANGLE ADJUSTMENT
- Adjustment
- DRIVESHAFT
- Rear Driveshaft Removal And Installation
- Front Driveshaft Removal And Installation
- SERVICE BRAKE
- Description
- Bleeding The Brake Circuit
- REAR AXLE
- Removal And Installation
- GEAR BOX
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- MAINFRAME
- OPERATOR CAB
- Removal And Installation
- OPERATOR SEAT
- Removal And Installation
- FIXED BOOM
- Removal
- Installation
- INNER BOOM
- Removal And Installation
- WEAR PADS (FRONT)
- Removal And Installation
- WEAR PADS (REAR)
- Removal And Installation
- ENGINE COVER
- Gas Cylinder Removal And Installation
- Removal And Installation
- FUEL TANK
- Removal And Installation
- ATTACHMENT CARRIER (QUICK-TACH)
- Removal And Installation
- COUNTERWEIGHT
- Removal And Installation
- FENDER
- Removal And Installation
- STEERING COLUMN COVER
- Removal And Installation
- DASH COVER
- Removal And Installation
- JOYSTICK PANEL
- Removal And Installation
- ELECTRICAL SYSTEM & ANALYSIS
- ELECTRICAL SCHEMATICS
- ELECTRICAL SYSTEM INFORMATION
- Troubleshooting Chart
- Description
- Fuses And Relay Location / Identification
- BATTERY
- Removing And Installing Battery
- Using A Booster Battery (Jump Starting)
- ALTERNATOR
- Removal And Installation
- Belt Adjustment
- Belt Replacement
- STARTER
- Testing
- Removal And Installation
- LIGHTS
- Rear Light Removal And Installation
- Rear Light Bulb Replacement
- Front Light Removal And Installation
- Front Light Bulb Replacement
- SIGNAL LEVER
- Removal And Installation
- DISPLAY
- Removal And Installation
- INSTRUMENT PANELS
- Right Instrument And Indicator Panel Removal And Installation
- Left Instrument Panel Removal And Installation
- BOOM ANGLE SENSOR
- Removal And Installation
- Calibration
- FRONT WIPER MOTOR
- Removal And Installation
- TOP WIPER MOTOR
- Removal And Installation
- REAR WIPER MOTOR
- Removal And Installation
- PEDAL ASSEMBLY
- Removal And Installation
- INCHING SENSOR
- Removal And Installation
- Calibration
- SERVICE PC (LAPTOP COMPUTER)
- Connecting Remote Start Tool (Service Tool) – MEL1563
- Connecting Remote Start Tool (Service Tool) – 6689778
- FUEL LEVEL SENDER
- Removal And Installation
- JOYSTICK
- Removal And Installation
- LLMI / LLMC SYSTEM
- System Calibration
- Calibration Test
- System Failure Reports
- System Components Identification
- LLMS Removal
- LLMS Installation
- LLMC Removal And Installation
- ENGINE SERVICE
- ENGINE INFORMATION
- Specifications
- Troubleshooting
- ENGINE SPEED CONTROL
- Removal And Installation
- MUFFLER
- Removal And Installation
- AIR CLEANER
- Housing Removal And Installation
- EXPANSION TANK
- Removal And Installation
- OIL COOLER / INTERCOOLER / RADIATOR
- Removal And Installation
- ENGINE AND ENGINE MOUNTS
- Removal And Installation
- .ENGINE COMPONENTS AND TESTING
- Fuel Injection Pump Removal
- Fuel Injection Pump Installation
- Fuel Injectors Removal And Installation
- Checking The Fuel Lift Pump
- Fuel Lift Pump Removal And Installation
- Compression Checking
- Glow Plugs Checking
- Glow Plugs Removal And Installation
- ENGINE TIMING
- Procedure
- ENGINE / HYDROSTAT ASSEMBLY
- Removal And Installation
- FLYWHEEL AND HOUSING
- Removal And Installation
- Flywheel Inspection
- Ring Gear Removal
- Ring Gear Installation
- TURBOCHARGER
- Turbo Charger Troubleshooting
- Turbo Charger Description
- Turbo Charger Removal And Installation
- FUEL SYSTEM
- Exhaust Manifold Removal And Installation
- Fuel Injector Cover Removal And Installation
- Rocker Cover Removal And Installation
- CYLINDER HEAD
- Cylinder Head Removal
- Cylinder Head Inspection
- Cylinder Head Installation
- Rocker Shaft Disassembly And Assembly
- Valve Removal
- Valve Springs Checking
- Valve Depth Checking
- Valve Guides Checking
- Valve Guide Removal
- Valve Guide Installation
- Valves Checking
- Cutting A Valve Seat
- Valve Seat Assembly
- Changing Valve Springs (With Cylinder Head Installed)
- Valve Clearance Adjustment
- CAMSHAFT AND TIMING GEARS
- Timing Case And Drive Assembly Description
- Timing Cover Removal
- Timing Cover Installation
- Crankshaft Pulley Removal And Installation
- Front Oil Seal Removal And Installation
- Timing Case And Gear Removal
- Timing Case And Gear Installation
- Camshaft And Tappets Removal
- Camshaft And Tappets Installation
- CRANKSHAFT AND PISTONS
- Pistons And Connecting Rods Description
- Pistons And Connecting Rods Removal
- Pistons And Connecting Rods Disassembly
- Piston Ring End Gap
- Piston Ring Installation
- Piston Ring Groove Clearance
- Connecting Rod Inspection
- Connecting Rod Bushing Replacement
- Piston And Connecting Rod Assembly
- Piston And Connecting Rod Installation
- Checking Piston Height
- Crankshaft And Bearings Description
- Crankshaft And Bearings Removal
- Inspection Of Crankshaft And Bearings
- Crankshaft And Bearings Installation
- Rear Oil Seal Removal
- Rear Oil Seal Housing Positioning
- Rear Oil Seal Installation
- Checking Crankshaft End Play
- ENGINE COOLING SYSTEM
- Cooling System Description
- Thermostat Removal and Installation
- Thermostat Testing
- Lubricating Oil Cooler Removal And Installation
- Water Pump Removal
- Water Pump Installation
- LUBRICATION SYSTEM
- Engine Lubrication System Description
- Oil Filter Adapter Removal And Installation
- Oil Pan Removal And Installation
- Oil Screen And Pick-up Tube
- Oil Pump Removal
- Oil Pump Installation
- Oil Pump Disassembly And Assembly
- Oil Pressure Relief Valve Disassembly And Assembly
- ENGINE BLOCK
- Engine Block Description
- Engine Block Disassembly And Assembly
- Piston Cooling Jet Removal
- Piston Cooling Jet Installation
- Piston Cooling Jet Alignment
- Inspection
- Cylinder Liner Inspection
- Cylinder Liner Removal
- Cylinder Liner Installation
- HEATING, VENTILATION, AIR CONDITIONING (HVAC)
- AIR CONDITIONING SYSTEM FLOW
- Principles
- Chart
- COMPONENTS
- Identification
- SAFETY
- Safety Equipment
- REGULAR MAINTENANCE
- Filter Element Removal And Installation
- Air Conditioning Belt Adjustment
- Belt Replacement
- Cleaning The Condenser
- Evaporator / Heater Coil
- BASIC TROUBLESHOOTING
- Poor A/C Performance
- Checking The Electrical System
- GENERAL AIR CONDITIONING SERVICE GUIDELINES
- Compressor Oil
- Compressor Oil Check
- Component Replacement And Refrigeration Leaks
- SYSTEM TROUBLESHOOTING CHART
- TEMPERATURE / PRESSURE
- Chart
- AIR CONDITIONING SERVICE
- Chart
- SYSTEM CHARGING AND RECLAMATION
- Reclamation And Charging With Recovery / Charging Unit
- COMPRESSOR
- Removal And Installation
- Compressor Clutch Disassembly And Assembly
- CONDENSER
- Removal And Installation
- RECEIVER / DRIER
- Removal And Installation
- PRESSURE SWITCH
- Removal And Installation
- EVAPORATOR / HEATER UNIT
- Removal And Installation
- EXPANSION VALVE
- Removal And Installation
- THERMOSTAT
- Description
- Removal And Installation
- SPECIFICATIONS
- (TL360) TELESCOPIC HANDLER SPECIFICATIONS
- Machine Dimensions
- Performance
- Weights
- Engine
- Controls
- Drive System
- Traction
- Steering
- Brakes
- Fluid Capacities
- Hydraulic System
- Electrical System
- Instrument Panel
- Environmental
- MACHINE TORQUE SPECIFICATIONS
- Axle
- Boom
- Drive Box
- Drive Motor
- Engine
- Hydraulic Pump
- TORQUE SPECIFICATIONS FOR BOLTS
- Torque for General SAE Bolts
- Torque For General Metric Bolts
- HYDRAULIC CONNECTION SPECIFICATIONS
- O-ring Face Seal Connection
- Straight Thread O-ring Fitting
- Tubelines And Hoses
- Port Seal Fitting
- HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
- Specifications
- CONVERSIONS
- Decimal And Millimeter Equivalent Chart
- U.S. To Metric Conversion Chart
- ALPHABETICAL INDEX
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