Description
Bobcat 1250, 1250X, 1560, 2500, 2560, 2570, 3500, 3560, 3570, 5060, 5500, 6560 Hydraulic Breaker Service Manual
Condition: Brand New
Language: English
Manufacturer: Bobcat
Models Covered: 1250, 1250X, 1560, 2500, 2560, 2570, 3500, 3560, 3570, 5060, 5500, 6560
Serial Numbers Covered: 1250 (SN 157000101 AND ABOVE), 1250X (SN 157800101 AND ABOVE), 1560 (SN 702000101 AND ABOVE), 2500 (SN 229800101 AND ABOVE, SN 693200101 AND ABOVE, SN 705200101 AND ABOVE, SN 780900101 AND ABOVE, SN 896708001 AND ABOVE), 2560 (SN 617900101 AND ABOVE), 2570 SN 573306139 AND ABOVE), 3500 (SN 006500101 AND ABOVE, SN 705400101 AND ABOVE, SN 897200101 AND ABOVE), 3560 (SN 615800101 AND ABOVE), 3570 (SN 573500878 AND ABOVE), 5060 (SN 754400101 AND ABOVE), (SN 754600101 AND ABOVE), 5500 (SN 154700101 AND ABOVE), 6560 (SN 166500101 AND ABOVE, SN 472900101 AND ABOVE)
Manual Type: Service Manual
Manufacturer Part Number: 6720280_2_06
Pages: 258
Format: PDF Instant View+Download
A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.
An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.
A Parts Catalog is often large and broken down in to sections for
different parts of your
equipment. Parts Catalogs cover absolutely every aspect of your machine unless
mentioned
otherwise. Sometimes, the engine is covered in a separate parts catalog that is
written
specifically for the engine. Most of the time though, it’s included in the main
parts
catalog. A parts catalog will arm you with the same exact information that your
local
service center has and includes exploded views of assemblies that are a great
help with
disassembly and re-assembly. Parts catalogs also include all part numbers for
every part
of your machine which makes for easy ordering of parts.
PDF Contents:
- MAINTENANCE SAFETY
- ALPHABETICAL INDEX
- CONTENTS
- SERIAL NUMBER LOCATIONS & HYDRAULIC BREAKER IDENTIFICATION
- Serial Number Locations (1250, 1250X)
- Hydraulic Breaker Identification (1250, 1250X)
- Serial Number Locations (1560)
- Hydraulic Breaker Identification (1560)
- Serial Number Locations (2500/3500 & 5500)
- Hydraulic Breaker Identification (2500/3500 & 5500)
- Serial Number Locations (2560/3560)
- Hydraulic Breaker Identification (2560/3560)
- Serial Number Locations (2570/3570)
- Hydraulic Breaker Identification (2570/3570)
- Serial Number Locations (5060)
- Hydraulic Breaker Identification (5060)
- Serial Number Locations (6560)
- Hydraulic Breaker Identification (6560)
- 1250, 1250X HYDRAULIC BREAKER SERVICE
- ACCUMULATOR
- Charging The Accumulator
- Hydraulic Breaker Lubrication
- Checking Mounting Bolt Torque
- TROUBLESHOOTING THE HYDRAULIC BREAKER
- PARTS IDENTIFICATION
- DISASSEMBLY
- Breaker Frame Removal and Installation
- Return Pressure Compensating (RPC) Valve Removal and Installation
- Upper Body Removal and Installation
- Lower Body Removal and Installation
- Flow Sleeve Removal and Installation
- Accumulator Removal and Installation
- Charge Valve Removal and Installation
- Diaphragm Removal and Installation
- Checking Breaker Bushings
- Bushing Removal
- Bushing Installation
- ASSEMBLY
- SPECIFICATIONS
- 1560 HYDRAULIC BREAKER SERVICE
- NITROGEN CHAMBER
- Releasing Pressure From the Nitrogen Chamber
- Checking The Nitrogen Chamber Charge Pressure
- Charging The Nitrogen Chamber
- HYDRAULIC BREAKER LUBRICATION
- CHECKING MOUNTING BOLT TORQUE
- TROUBLESHOOTING THE HYDRAULIC BREAKER
- PARTS IDENTIFICATION
- DISASSEMBLY AND ASSEMBLY
- Breaker Frame Removal and Installation
- Shuttle Valve
- Charge Valve
- Upper Section Removal and Installation
- Piston
- Seal Carrier
- Sleeve Removal and Installation
- Bushing Removal and Installation
- SPECIFICATIONS
- 2500/3500 HYDRAULIC BREAKER SERVICE
- NITROGEN CHAMBER
- Checking The High Pressure Accumulator Pressure
- Charging the High Pressure Accumulator
- Checking The Low Pressure Accumulator Pressure
- Charging the Low Pressure Accumulator
- Checking The Nitrogen Chamber Charge Pressure
- Charging the Nitrogen Chamber
- HYDRAULIC BREAKER LUBRICATION
- CHECKING MOUNTING BOLT TORQUE
- TROUBLESHOOTING THE HYDRAULIC BREAKER
- PARTS IDENTIFICATION
- DISASSEMBLY AND ASSEMBLY
- Breaker Frame Removal and Installation
- Nitrogen Chamber Removal and Installation
- Manifold Removal
- Piston Removal
- Valve Removal and Installation
- Valve Cylinder Removal
- Main Body Removal
- Lower Body Bushings Removal
- Nitrogen Chamber Disassembly and Assembly
- Accumulator
- Seals Installation
- Start Up Procedure
- SPECIFICATIONS (2500)
- SPECIFICATIONS (3500)
- 2560/3560 HYDRAULIC BREAKER SERVICE
- NITROGEN CHAMBER
- Releasing Pressure From The Nitrogen Chamber
- Checking The Nitrogen Chamber Charge Pressure
- Charging the Nitrogen Chamber
- TROUBLESHOOTING THE HYDRAULIC BREAKER
- PARTS IDENTIFICATION
- DISASSEMBLY AND ASSEMBLY
- Nitrogen Chamber Removal and Installation
- Piston Removal
- Piston Sleeve Removal
- Valve Removal and Installation
- Main Body Removal and Installation
- Installing Piston Sleeve
- Lower Section Bushings Removal and Installation
- Piston and Seal Carrier Installation
- Start Up Procedure
- SPECIFICATIONS
- 2570/3570 HYDRAULIC BREAKER SERVICE
- NITROGEN CHAMBER
- Releasing Pressure From The Nitrogen Chamber
- Checking The Nitrogen Chamber Charge Pressure
- Charging The Nitrogen Chamber
- Checking The Accumulator Charge Pressure
- Releasing Pressure From The Accumulator
- Charging The Accumulator
- HYDRAULIC BREAKER LUBRICATION
- CHECKING MOUNTING BOLT TORQUE
- TOOL BIT REMOVAL AND INSTALLATION
- TROUBLESHOOTING THE HYDRAULIC BREAKER
- PARTS IDENTIFICATION
- DISASSEMBLY AND ASSEMBLY
- Breaker Frame Removal And Installation
- Nitrogen Chamber Removal And Installation
- Nitrogen Chamber Disassembly And Assembly
- Piston Removal And Installation
- Piston Sleeve Removal
- Piston Sleeve Installation
- Valve Removal And Installation
- Upper Housing Removal And Installation
- Accumulator Removal And Installation
- Bushing Removal And Installation
- Tool Bit Retaining Pins Removal And Installation
- Start Up Procedure
- SPECIFICATIONS
- 5060 HYDRAULIC BREAKER SERVICE
- NITROGEN CHAMBER
- Releasing Pressure From The Nitrogen Chamber
- Checking The Nitrogen Chamber Charge Pressure
- Charging The Nitrogen Chamber
- BOB-TACH INSPECTION
- HYDRAULIC BREAKER MOUNT INSPECTION
- HYDRAULIC BREAKER LUBRICATION
- DAILY INSPECTION
- TOOL BIT REMOVAL AND INSTALLATION
- LOADER MOUNT REMOVAL AND INSTALLATION
- X-CHANGE MOUNT REMOVAL AND INSTALLATION
- TROUBLESHOOTING
- PARTS IDENTIFICATION
- DISASSEMBLY AND ASSEMBLY
- Breaker Frame Removal And Installation
- Wear Plate Removal And Installation
- Lower Bumper Removal And Installation
- Nitrogen Chamber Removal And Installation
- Charge Valve Removal And Installation
- Piston Removal And Installation
- Center Housing Removal And Installation
- Valve Removal And Installation
- Center Housing Disassembly And Assembly
- Bushing Removal And Installation
- Lower Housing Disassembly And Assembly
- Lower Housing Removal And Installation
- Start Up Procedure
- SPECIFICATIONS
- 5500 HYDRAULIC BREAKER SERVICE
- NITROGEN CHAMBER
- Checking The High Pressure Accumulator Pressure
- Charging the High Pressure Accumulator
- Checking The Low Pressure Accumulator Pressure
- Charging the Low Pressure Accumulator
- Checking The Nitrogen Chamber Charge Pressure
- Charging the Nitrogen Chamber
- HYDRAULIC BREAKER LUBRICATION
- CHECKING MOUNTING BOLT TORQUE
- TROUBLESHOOTING THE HYDRAULIC BREAKER
- PARTS IDENTIFICATION
- DISASSEMBLY AND ASSEMBLY
- Nitrogen Chamber Removal
- Manifold Removal
- Piston Removal
- Valve Removal
- Main Body Removal
- Lower Body Bushings Removal
- Nitrogen Chamber Disassembly and Assembly
- Accumulator
- Seals and Poly-Pak Installation
- Start Up Procedure
- SPECIFICATIONS
- 6560 HYDRAULIC BREAKER SERVICE
- NITROGEN CHAMBER
- Releasing Pressure From The Nitrogen Chamber
- Charging The Nitrogen Chamber
- Checking The Nitrogen Chamber Charge Pressure
- HYDRAULIC BREAKER LUBRICATION
- CHECKING MOUNTING BOLT TORQUE
- TROUBLESHOOTING THE HYDRAULIC BREAKER
- PARTS IDENTIFICATION
- DISASSEMBLY AND ASSEMBLY
- Breaker Frame Removal and Installation
- Shuttle Valve
- Charge Valve
- Upper Body Removal and Installation
- Seal Carrier Removal
- Seal Carrier Repair
- Piston Removal
- Sleeve Removal
- Bumper Pad Removal and Installation
- Bushing Removal and Installation
- Tool Retaining Pin Removal and Installation
- Sleeve Installation
- Piston and Seal Carrier Installation
- Tie Rod Installation
- SPECIFICATIONS
- SMR
- HB-1
- HB-2
- HB-3
- HB-4
- HB-5
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