Description
Bobcat 1600 Skid Steer Loader Service Manual
Condition: Brand New
Language: English
Manufacturer: Bobcat
Models Covered: 1600
Serial Numbers Covered: nan
Manual Type: Service Manual
Manufacturer Part Number: 6566906_8_87
Pages: 280
Format: PDF Instant View+Download
A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.
An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.
A Parts Catalog is often large and broken down in to sections for
different parts of your
equipment. Parts Catalogs cover absolutely every aspect of your machine unless
mentioned
otherwise. Sometimes, the engine is covered in a separate parts catalog that is
written
specifically for the engine. Most of the time though, it’s included in the main
parts
catalog. A parts catalog will arm you with the same exact information that your
local
service center has and includes exploded views of assemblies that are a great
help with
disassembly and re-assembly. Parts catalogs also include all part numbers for
every part
of your machine which makes for easy ordering of parts.
PDF Contents:
- MAINTENANCE SAFETY
- CONTENTS
- FOREWORD
- SAFETY INSTRUCTIONS
- SERIAL NUMBER LOCATIONS
- LOADER SERIAL NUMBER
- ENGINE SERIAL NUMBER
- DELIVERY REPORT
- BOBCAT LOADER IDENTIFICATION
- PREVENTIVE MAINTENANCE
- SERVICE SCHEDULE
- LIFTING AND BLOCKING THE LOADER
- Procedure
- LIFT ARM SUPPORT DEVICE
- Procedure
- FRAME LOCK
- Procedure
- TRANSPORTING THE BOBCAT LOADER
- Procedure
- OPERATOR RESTRAINT SYSTEM
- Description
- Inspection Of The Operator Restraint System
- Serviceing The Operator Restraint System
- USING AND EXTRA BATTERY (JUMP STARTING)
- Procedure
- HYDRAULIC SYSTEM
- HYDRAULIC/HYDROSTATIC SCHEMATICS
- HYDRAULIC SYSTEM (S/N 12001 & ABOVE)
- TROUBLESHOOTING
- HYDRAULIC SYSTEM INFORMATION
- Flare Connections
- O-Ring Face Seal Connection
- Straight Thread O-Ring Fitting
- Tubelines And Hoses
- LIFT CYLINDER
- Checking The Lift Cylinder
- Removal And Installation
- TILT CYLINDER
- Checking The Tilt Cylinder
- Removal And Installation
- STEERING CYLINDER
- Checking The Steering Cylinder
- Removal And Installation
- HYDRAULIC CONTROL VALVE
- Check The Main Relief Valve
- Main Relief Valve Removal And Installation
- Removal And Installation
- HYDRAULIC PUMP
- Checking Output Of The Hydraulic Pump
- Removal And Installation
- BUCKET POSITION VALVE (S/N 12026 & BELOW)
- Removal And Installation
- Disassembly And Assembly
- BUCKET POSITION VALVE (S/N 12027 & ABOVE)
- Removal And Installation
- STEERING CONTROL VALVE
- Checking Steering Relief Valve
- Removal And Installation
- Disassembly
- Inspection
- Assembly
- PORT BLOCK
- Removal And Installation
- Disassembly And Assembly
- PRIORITY VALVE
- Removal And Installation
- Disassembly And Assembly
- Adjustment Of Steering Relief Valve
- HYDRAULIC / HYDROSTATIC FLUID RESERVOIR
- Removal And Installation
- HYDRAULIC SYSTEM (S/N 11999 & BELOW)
- HYDRAULIC CONTROL VALVE
- Checking The Main Relief Valve
- Mian relief Valve Removal And Installation
- Checking Output Of The Hydraulic Pump
- Removal And Installation
- STEERING CONTROL VALVE
- Checking Steering Relief Valve
- PORT BLOCK
- Removal And Installation
- Cold Weather By-Pass Valve
- Servo Relief Valve
- Charge Relief Valve
- OIL COOLER
- Removal And Installation
- Oil Cooler Service
- HYDROSTATIC SYSTEM
- HYDROSTATIC SYSTEM (S/N 12001 & ABOVE)
- TROUBLESHOOTING
- HYDROSTATIC SYSTEM INFORMATION
- High Pressure Relief Replenishing Valves Function
- CENTERING MECHANISM
- Foot Pedal Angle Adjustment
- Removal And Installation
- Centering Mechanism Spring Replacement
- Adjusting The Springs In The Centering Mechanism
- Micro Switch Adjustment
- HYDROSTATIC MOTOR
- Removal And Installation
- TWO SPEED VALVE
- Removal And Installation
- Disassembly And Assembly
- HYDROSTATIC PUMP
- Checking Charge Pressure
- Checking The High Pressure Relief Replenishing Valve
- Neutral Adjustment
- Removal And Installation
- HYDROSTATIC SYSTEM (S/N 11999 & BELOW)
- TROUBLESHOOTING
- SERVO CONTROL
- Neutral Adjustment
- Removal And Installation
- Disassembly And Assembly
- Servo Control Pressure
- CENTERING MECHANISM
- Removal And Installation
- Centering Mechanism Spring Replacement
- Adjusting The Springs in The Centering Mechanism
- Neutral Safety Switch Adjustment
- HYDROSTATIC MOTOR
- Removal And Installation
- Manifold Block
- HYDROSTATIC PUMP
- Checking Charge Pressure
- Replenishing Valves
- Removal And Installation
- DRIVE SYSTEM
- TROUBLESHOOTING
- DRIVE SHAFT
- Removal And Installation
- AXLE AND DIFFERENTIAL
- Rear Axle Removal And Installation
- Front Axle Removal And Installation
- Wheel RPM
- Hub Removal
- Hub Installation
- Differential Disassembly
- Ring Gear Removal
- Ring Gear Installation
- Pinion Shaft And Drop Gear Removal
- Assembly Procedure Explanation
- Checking Differential Assembly End Play (Without Pinion Shaft Installed)
- Pinion Shaft Installation
- Differential Assembly Installation
- BRAKE (S/N 12001 & ABOVE)
- Removal And Installation
- Disassembly And Assembly
- BRAKE VALVE
- Removal And Installation
- Disassembly And Assembly
- BRAKE (S/N 11242 – 11999)
- Removal And Installation
- Disassembly And Assembly
- Moving The Loader
- BRAKE (S/N 11241 & bELOW)
- Removal And Installation
- Disassembly And Assembly
- Removing Air From The Brake System
- MAIN FRAME
- OPERATOR CAB
- Removal And Installation
- REAR DOOR
- Door Latch Adjustment
- Removal And Installation
- LIFT ARMS
- Removal And Installation
- BOB-TACH
- Removal And Installation
- FLOOR PANEL
- Removal And Installation
- SEAT AND SEAT PAN
- Removal And Installation
- STEERING COLUMN COVER
- Removal And Installation
- TUBELINE COVER
- Removal And Installation
- FUEL TANK
- Removal And Installation
- LOADER FRAME DISASSEMBLY AND ASSEMBLY
- Description
- Seperating The Front Section From The Center Section
- Connecting The Front Section To The Center Section
- Seperating The Rear Section From The Center Section (S/N 11999 & Below Only)
- Rear Section Service Procedures (S/N 11999 & Below Only)
- Connecting The Rear Section To The Center Section (S/N 11999 & Below Only)
- ELECTRICAL SYSTEM
- ELECTRICAL SCHEMATICS
- ELECTRICAL SYSTEM INFORMATION
- Description
- TROUBLESHOOTING
- BATTERY
- Checking The Battery
- Removal And Installation
- DIODES
- Checking The Diodes
- ALTERNATOR (DELCO)
- Alternator Belt Adjustment
- Checking Alternator Wiring Harness
- Checking Alternator Output
- Checking Alternator Regulator
- Removal And Installation
- Disassembly And Assembly
- MELROE ALTERNATOR
- Checking The Alternator Output
- Checking The Alternator Regulator
- Removal And Installation
- Disassembly And Assembly
- STARTER
- Checking The Starter
- Removal And Installation
- Disassembly And Assembly
- Inspection
- Replacing The Brushes
- ENGINE SERVICE
- TROUBLESHOOTING
- VALVE CLEARANCE
- Adjustment
- ENGINE COMPRESSION
- Checking
- FUEL FILTER
- Water Trap
- Fuel Filter Element
- REMOVING AIR FROM THE FUEL SYSTEM
- Procedure
- ENGINE SHUT-OFF SOLENOID
- Removal And Installation
- THROTTLE TENSION ADJUSTMENT
- Procedure
- FUEL INJECTION PUMP
- Removal And Installation
- Checking The Injection Pump
- Timing The Injection Pump
- FUEL INJECTOR NOZZLES
- Removal And Installation
- Checking The Injector Nozzles
- GLOW PLUGS
- Removal And Installation
- Checking The Glow Plug
- ENGINE
- Removal And Installation
- RADIATOR AND OIL COOLER
- Removal And Installation
- Oil Cooler Removal And Installation
- MUFFLER
- Removal And Installation
- BLOWER HOUSING
- Removal And Installation
- ENGINE FLYWHEEL AND U-JOINT
- Removal And Installation
- Flywheel Ring Gear
- CYLINDER HEAD
- Removal Of The Cylinder Head
- Disassembly Of The Cylinder Head
- Servicing The Cylinder Head
- Assembly Of The Cylinder Head
- Installing The Cylinder Head
- TIMING GEAR COVER
- Removal And Installation
- TIMING GEAR, CAMSHAFT AND OIL PUMP
- Removal And Installation
- Oil Pump Service
- Servicing The Camshaft
- CRANKSHAFT AND PISTONS
- Piston And Crankshaft Removal And Installation
- Crankshaft Service
- Service The Connecting Rods And Pistons
- CYLINDER LINERS
- Checking The Cylinder Liners
- WATER PUMP
- Disassembly And Assembly
- TECHNICAL DATA
- LOADER SPECIFICATIONS (S/N 11999 & BELOW)
- Operation And Performance
- Engine
- Loader Hydraulics
- Electrical
- Drive System
- Capactities
- Tires
- LOADER SPECIFICATIONS (S/N 12001 & ABOVE)
- Operation And Performance
- Engine
- Loader Hydraulics
- Electrical
- Drive System
- Capacities
- Tires
- ENGINE SPECIFICATIONS
- Fuel Injection Nozzles
- Fuel Injection Pump
- Cylinder Head
- Valves
- Valve Springs
- Rocker Arms
- Camshaft
- Cylinders
- Piston Rings
- Pistons
- Crankshaft
- Oil Pump
- Engine Bolt Torque
- TORQUE SPECIFICATIONS
- Engine Group
- Hydrostatic Controls (S/N 11999 & Below)
- Hydrostatic System (S/N 12001 & Above)
- Hydrostatic System (S/N 11999 & Below)
- Hydraulic Controls
- Steering Controls And Rear Door
- Drive System
- Lift Arm & Bob-Tach Group
- Frame & Articulation Unit Group
- DECIMAL AND MILLIMETER EQUILAVENTS
- U.S. TO METRIC CONVERSION
- STANDARD TORQUE SPECIFICATIONS FOR BOLTS
- SERVICE MANUAL REVISIONS
- 1600-1
- 1600-2
- 1600-3
- 1600-4
- 1600-5
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