A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.

An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.

• MAINTENANCE SAFETY
• CONTENTS
• FOREWORD
• SAFETY INSTRUCTIONS
• SERIAL NUMBER LOCATIONS
• LOADER SERIAL NUMBER
• ENGINE SERIAL NUMBER
• DELIVERY REPORT
• BOBCAT ARTICLATED LOADER IDENTIFICATION
• PREVENTIVE MAINTENANCE
• SERVICE SCHEDULE
• LIFTING AND BLOCKING THE LOADER
• Procedure
• TRANSPORTING THE LOADER
• Procedure
• LIFT ARM SUPPORT DEVICE
• Procedure
• STEERING FRAME LOCK
• Procedure
• AIR CLEANER
• Replacement Of Filter Element
• FUEL SYSTEM
• Fuel Specifications
• Filling The Fuel Tank
• ENGINE LUBRICATION SYSTEM
• Checking Engine Oil
• Replacement Of Oil And Filter
• ENGINE COOLANT SYSTEM
• Checking Coolant Level
• Removing Coolant From The Cooling System
• Radiator Side Screen
• Cooling System Maintenance
• USING A BOOSTER BATTERY (JUMP STARTING)
• Procedure
• HYDRAULIC / HYDROSTATIC SYSTEM
• Checking And Adding Fluid
• Hydraulic/Hydrostatic Filter Replacement
• Hydraulic Fluid Replacement
• SPARK ARRESTOR MUFFLER
• Cleaning Procedure
• TIRE MAINTENANCE
• Wheel Nuts
• Tire Rotation
• Tire Inflation
• FRONT AND REAR DIFFERENTIAL
• Checking Differential Oil Level
• Checking Gear-Drop Box Oil Level
• Checking Wheel End Oil Level
• LUBRICATION OF THE LOADER
• Procedure
• BLOWER FILTER (OPERATOR CAB)
• Cleaning The Filter
• HYDRAULIC SYSTEM
• HYDRAULIC / HYDROSTATIC SCHEMATICS
• TROUBLESHOOTING
• HYDRAULIC SYSTEM INFORMATION
• Flare Connections
• O-Ring Face Seal Connectin
• Straight Thread O-Ring Fitting
• Tubelines And Hoses
• TILT CYLINDER
• Checking The Tilt Cylinder
• Removal And Installation
• Tilt Cylinder Base End Pivot Pin
• Pivot Pin Seals
• Bucket Indicator Linkage Adjustment
• LIFT CYLINDER
• Checking The Lift Cylinder
• Removal And Installation
• STEERING CYLINDER
• Checking The Steering Cylinder
• Removal And Installation
• Rod End Bearing
• HYDRAULIC CONTROL VALVE
• Checking The Main Relief Valve
• Main Relief Valve
• Removal And Installation
• BUCKET POSITION VALVE
• Removal And Installation
• HYDRAULIC PUMP
• Checking Hydraulic Pump Output (Small Section)
• Checking Hydraulic Pump Output (Large Section)
• Removal And Installation
• HYDRAULIC CONTROL LEVER
• Removal And Installation
• Disassembly And Assembly
• STEERING CONTROL VALVE
• Removal And Installation
• Disassembly
• Checking Steering Relief Valve
• Assembly
• PRIORITY VALVE
• Removal And Installation
• Disassembly And Assembly
• Adjustment Of Steering Relief Valve
• HYDRAULIC RESERVOIR
• Removal And Installation
• HYDRAULIC FILTER HOUSING
• Oil Cooler By-Pass
• Removal And Installation
• HYDROSTATIC SYSTEM
• TROUBLESHOOTING
• HYDROSTATIC SYSTEM INFORMATION
• High Pressure Relief/Replenishing Valve Function
• HYDROSTATIC MOTOR
• Removal And Installation
• MULTI-DISC BRAKE
• Removal And Installation
• Disassembly And Assembly
• HYDROSTATIC PUMP
• Checking Charge Pressure
• Removal And Installation
• DRIVE BELT
• Removal And Installation
• TENSION ARM & PULLEY
• Disassembly And Assembly
• FOOT PEDAL CONTROL
• Removal And Installation
• DRIVE SYSTEM
• TROUBLESHOOTING
• DRIVE SHAFT
• Removal And Installation
• AXLE AND DIFFERENTIAL
• Front Axle Removal And Installation
• Rear Axle Removal And Installation
• Oscillation Blocks And Bushings
• Oscillation Frame Removal And Installation
• Axle Hub Removal And Installation
• Axle Seal Removal And Installation
• Axle End Housing Removal And Installation
• Axle End Housing Disassembly And Assembly
• Axle Housing End Clearance
• Axle Hub Shaft End Play
• Differential Axle Removal And Installation
• Differential Axle And Seal
• Brake And Drum
• Disassembly Of Differential
• Assembly Of Differential
• DROP-BOX GEARCASE
• Removal And Installation
• Disassembly And Assembly
• BRAKE PEDAL MECHANISM
• Removal And Installation
• Disassembly And Assenbly
• Brake Pedal Adjustment
• MAIN FRAME
• FLOOR PANEL
• Removal And Installation
• THROTTLE COVER
• Removal And Installation
• SEAT AND SEAT MOUNTING FRAME
• Removal And Installation
• REAR FLOOR PANEL
• Removal And Installation
• ENGINE HOOD
• Removal And Installation
• Hood Adjustment
• FRONT BUMPER
• Removal And Installation
• BOB-TACH TILT ROD
• Removal And Installation
• TILT TRANSFER ARM
• Removal And Installation
• BOB-TACH
• Removal And Installation
• Bob-Tach Lever And Wedge
• STEERING WHEEL
• Removal And Installation
• STEERING COLUMN
• Removal And Installation
• Tilt Lock Mechanism
• FUEL TANK
• Removal And Installation
• Fuel Sender
• REAR DOOR
• Removal And Installation
• Adjustment
• LOADER MAIN FRAME
• Seperating The Front And Rear Main Frame
• Bottom Pivot Pin Bearing
• Top Pivot Pin Bearing
• ELECTRICAL SYSTEM
• ELECTRICAL SCHEMATICS
• TROUBLESHOOTING
• ELECTRICAL SYSTEM
• Description
• Fuses
• In-Line Master Fuse
• Electrical System Service
• SEALED ELECTRICAL TERMINAL
• Removal And Installation
• DIODES
• Checking The Diodes
• BATTERY
• Checking The Battery
• Removal And Installation
• ALTERNATOR
• Belt Tension
• Troubleshooting The Alternator
• Checking The Alternator Output
• Removal And Installation
• Disassembly And Assembly
• Brush Inspection
• Testing Diode-Trio & Rectifier Assemble
• Checking The Stator
• Rotor Testing And Inspection
• Replacing The Rear Rotor Bearing
• Inspection Of Rear Housing
• STARTER
• Checking The Starter
• Removal And Installation
• Disassembly And Assembly
• Cleaning And Inspection
• INSRTUMENT PANEL
• Removal And Installation
• SIGNAL LIGHT CONTROL
• Removal And Installation
• ENGINE SERVICE
• TROUBLESHOOTING
• VALVE CLEARANCE
• Adjustment
• AIR CLEANER HOUSING
• Removal And Installation
• FUEL FILTER
• Water Trap
• Removal And Installation
• Removing Air From The Fuel System
• FUEL LIFT PUMP
• Checking
• Removal And Installation
• FUEL INJECTION PUMP
• Removal And Installation
• TIMING
• Engine Timing To Injection Pump
• Checking Timing Mark On Injection Pump Flange
• FUEL INJECTOR NOZZLES
• Removal And Installation
• Checking
• ENGINE COMPRESSION
• Checking
• COOLANT RECOVERY TANK
• Removal And Installation
• RADIATOR AND OIL COOLER
• Removal And Installation
• RADIATOR FAN
• Removal And Installation
• ENGINE
• Removal And Installation
• ENGINE FLYWHEEL
• Removal And Installation
• Flywheel Ring Gear
• ENGINE MUFFLER
• Removal And Installation
• CYLINDER HEAD
• Removing The Cylinder Head
• Cylinder Head Surface Alignment
• Installing The Cylinder Head
• VALVES
• Removal Of The Valves
• Installing The Valves
• Reconditioning The Valve And Valve Seats
• Installing Valve Guides
• Installing The Valve Seats
• Checking The Valve Springs
• ROCKER ARMS
• Disassembly
• Assembly
• PISTON AND CONNECTING RODS
• Removal
• Disassembly
• Inspection
• Installation
• CYLINDER LINERS
• Inspection
• Removal
• Installation
• MAIN BEARINGS
• Removal
• Installation
• Crankshaft End Play
• CRANKSHAFT
• Removal
• Checking
• Installation
• REAR MAIN OIL SEAL
• Removal And Installation
• TIMING CASE COVER
• Removal And Installation
• IDLER GEAR AND HUB
• Removal And Installation
• CAMSHAFT GEAR
• Removal And Installation
• FUEL INJECTION PUMP GEAR
• Removal
• Installation
• CRANKSHAFT GEAR
• Removal
• TIMING CASE
• Removal And Installation
• CAMSHAFT
• Removal And Installation
• WATER PUMP
• Disassembly Of The Water Pump
• Inspection Of The Water Pump
• Assembly Of The Water Pump
• BALANCER UNIT AND OIL PUMP
• Balancer Removal And Installation
• Engine Timing To Balancer Unit
• Oil Pump Removal And Installation
• Oil Pump Inspection
• Oil Pump Relief Valve
• Balancer Disassembly And Assembly
• Inspection
• Installing Balancer Bushings
• SPECIFICATIONS
• LOADER SPECIFICATIONS
• Loader Dimensions
• Operation & Performance
• Engine
• Hydraulic System
• Electrical
• Drive System
• Capacities
• Tires
• ENGINE SPECIFICATIONS
• Cylinder Head
• Valve Guides
• Exhaust Valve
• Intake Valve
• Valve Springs
• Rocker Arms & Tappets
• Piston & Piston Rings
• Piston Pin & Bushing
• Cylinder Block & Liners
• Crankshaft, Main Bearings & Thrust Washer
• Connecting Rod And Bearings
• Camshaft & Thrust Washer
• Timing Case & Timing Gears
• Oil Pump, Gear & Relief Valve
• Cooling System & Water Pump
• Fuel Lift Pump
• Fuel Injection Pump & Injectors
• De-Rating For Altitude
• Balancer Unit
• Engine Bolt Torques
• Service Wear Limits
• Crankshaft Re-Grind Data
• HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
• DECIMAL AND MILLIMETER EQUIVALENTS
• U.S. TO METRIC CONVERSION
• STANDARD TORQUE SPECIFICATION FOR BOLTS
• SERVICE MANUAL REVISIONS
• 2410-1
• 2410-2
• 2410-3