A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.

An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.

• MAINTENANCE SAFETY
• CONTENTS
• FOREWORD
• SERIAL NUMBER LOCATION
• DELIVERY REPORT
• ATTACHMENT IDENTIFICATION
• SAFETY & MAINTENANCE
• TROUBLESHOOTING
• Grader Chart
• GCR Receiver Chart
• BLR2 Receiver Chart
• Laser Beacon Chart
• DAILY INSPECTION
• Attachment Mounting Frame
• Bob-Tach
• LUBRICATING THE ATTACHMENT
• Lubrication Locations
• REGULAR MAINTENANCE ITEMS
• Cutting Edge
• Turntable Clamp Clearance
• Laser System
• REMOVAL AND INSTALLATION
• Cutting Edge
• Turntable Clamp Clearance
• ATTACHMENT STORAGE AND RETURN TO SERVICE
• Storage
• Return To Service
• HYDRAULIC SYSTEM
• HYDRAULIC CONTROL VALVE (S/N 648001630 & BELOW)
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• HYDRAULIC CONTROL VALVE (S/N 648001631 & ABOVE)
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• LEVELING HYDRAULIC CYLINDER
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• TURNTABLE HYDRAULIC CYLINDER
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• MAINFRAME
• ACD (ATTACHMENT CONTROL DEVICE) (S/N 648001630 & BELOW)
• Removal And Installation
• ACD (ATTACHMENT CONTROL DEVICE) (S/N 648001631 & ABOVE)
• Removal And Installation
• BOLSTER
• Removal And Installation
• CASTER
• Removal And Installation
• CUTTING EDGE
• Removal And Installation
• TURNTABLE
• Removal And Installation
• WHEEL AXLE
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• SPECIFICATIONS
• GRADER ATTACHMENT SPECIFICATIONS
• Dimensions
• Performance
• GCR Receiver
• BLR2 Receiver
• Laser Beacon
• Laser Detector
• ELECTRICAL SCHEMATIC – 7-PIN CONNECTOR
• Grader Model S/N 648001630 & Below
• Grader Model S/N 648001631 & Above
• ELECTRICAL SCHEMATIC – 7-PIN CONNECTOR WITH 14-PIN ADAPTER HARNESS
• Grader Model S/N 648001630 & Below
• Grader Model S/N 648001631 & Above
• HYDRAULIC SCHEMATIC
• Grader Model S/N 648001630 & Below
• Grader Model S/N 648001631 & Above
• TORQUE SPECIFICATIONS FOR BOLTS
• Torque For General SAE Bolts
• Torque For General Metric Bolts
• HYDRAULIC CONNECTION SPECIFICATIONS
• O-ring Face Seal Connection
• Straight Thread O-ring Fitting
• Tubelines And Hoses
• Flare Fitting
• Port Seal Fitting
• ALPHABETICAL INDEX
• SERVICE MANUAL REVISION
• Revision No: Grader – 1
• Revision No: Grader – 2
• Revision No: Grader – 3
• Revision No: Grader – 4
• Revision No: Grader – 5