Description
Bobcat CT440, CT445 & CT450 Compact Tractor Service Manual
Condition: Brand New
Language: English
Manufacturer: Bobcat
Models Covered: CT440, CT445 & CT450
Serial Numbers Covered: HST – SN ABHE11001 & Above, HST – SN ABHL11001 & Above, HST – SN ABHM11001 & Above, SST – SN AKB911001 & Above, SST – SN AKBP11001 & Above
Manual Type: Service Manual
Manufacturer Part Number: 6987079_12_09
Pages: 1199
Format: PDF Instant View+Download
A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.
An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.
A Parts Catalog is often large and broken down in to sections for
different parts of your
equipment. Parts Catalogs cover absolutely every aspect of your machine unless
mentioned
otherwise. Sometimes, the engine is covered in a separate parts catalog that is
written
specifically for the engine. Most of the time though, it’s included in the main
parts
catalog. A parts catalog will arm you with the same exact information that your
local
service center has and includes exploded views of assemblies that are a great
help with
disassembly and re-assembly. Parts catalogs also include all part numbers for
every part
of your machine which makes for easy ordering of parts.
PDF Contents:
- MAINTENANCE SAFETY
- ALPHABETICAL INDEX
- CONTENTS
- FOREWORD
- SAFETY INSTRUCTIONS
- Use Safety Rules
- Safety Rules For Power Take-Off (PTO) Driven Implements
- Compact Tractor Requirements and Capabilities
- FIRE PREVENTION
- Maintenance
- Operation
- Electrical
- Hydraulic System
- Fueling
- Starting
- Spark Arrestor Exhaust System
- Welding And Grinding
- Fire Extinguishers
- SERIAL NUMBER LOCATIONS
- Compact Tractor Serial Number
- Engine Serial Number
- Loader Serial Number (Optional)
- DELIVERY REPORT
- COMPACT TRACTOR IDENTIFICATION
- COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)
- COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)
- COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)
- SAFETY AND MAINTENANCE
- SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS
- Procedure
- ENGINE COVER
- Opening And Closing
- SEAT BELT
- Inspection And Maintenance
- TRANSPORTING THE COMPACT TRACTOR ON A TRAILER
- Loading And Unloading
- Fastening
- TOWING THE COMPACT TRACTOR
- Procedure
- AXLE TOE IN (HST MODELS)
- Inspection And Maintenance
- AXLE TOE IN (SST MODELS)
- Adjustment
- SERVICE SCHEDULE
- Chart
- AIR CLEANER SERVICE
- Replacing Filter Element
- FRESH AIR FILTERS (WITH CAB)
- Removal And Installation
- ENGINE COOLING SYSTEM
- Checking Level
- Cleaning
- Hoses And Clamps
- Removing And Replacing Coolant
- FUEL SYSTEM
- Fuel Specifications
- Biodiesel Blend Fuel
- Filling The Fuel Tank
- Fuel Filter
- Removing Air From The Fuel System
- Filling A Portable Fuel Container
- ENGINE LUBRICATION SYSTEM
- Checking And Adding Engine Oil
- Engine Oil Chart
- Removing And Replacing Oil And Filter
- HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM
- Checking And Adding Fluid
- Transmission / Differential Fluid Chart
- Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters
- Removing And Replacing Hydraulic / Transmission Fluid
- Hoses And Clamps
- FRONT AXLE
- Checking And Adding Lubricant
- Removing And Replacing Lubricant
- Axle Pivot
- SPARK ARRESTOR MUFFLER
- Cleaning Procedure
- COMPACT TRACTOR STORAGE AND RETURN TO SERVICE
- Storage
- Return To Service
- ALTERNATOR BELT
- Belt Adjustment
- Belt Replacement
- AIR CONDITIONING BELT
- Belt Adjustment
- Belt Replacement
- LUBRICATING THE COMPACT TRACTOR
- Lubrication Locations
- TIRE MAINTENANCE
- Front Wheel Nuts / Bolts
- Rear Wheel Nuts / Bolts
- Mounting
- Wheel Spacing (AG And Industrial Tires Only)
- PIVOT PINS
- Inspection And Maintenance
- SAFETY INTERLOCK SYSTEM – NEUTRAL START
- Inspection And Maintenance (HST)
- Inspection And Maintenance (SST)
- SAFETY INTERLOCK SYSTEM – OPERATING
- Inspection And Maintenance (HST)
- Inspection And Maintenance (SST)
- PARKING BRAKE SYSTEM
- Inspection And Maintenance
- BRAKE SYSTEM
- Inspection And Maintenance
- Adjusting
- TRAVEL CONTROL PEDAL (HST ONLY)
- Inspection And Maintenance
- F-N-R LEVER (SST ONLY)
- Inspection And Maintenance
- CRUISE CONTROl (HST ONLY)
- Inspection And Maintenance
- CLUTCH PEDAL (SST ONLY)
- Inspection And Maintenance
- SPEED RANGE LEVER (HST ONLY)
- Calibration
- BOB-TACH (HAND LEVER)
- Inspection And Maintenance
- CLUTCH PEDAL AND HOUSING (SST ONLY)
- Draining Water
- Storage Position
- DIFFERENTIAL LOCK
- Inspection And Maintenance
- Adjustment
- HYDRAULIC SYSTEM
- HYDRAULIC / HYDROSTATIC SCHEMATICS
- HYDRAULIC SYSTEM INFORMATION
- Glossary Of Hydraulic / Hydrostatic Symbols For Compact Tractors
- Troubleshooting The Hydraulic Circuit
- Troubleshooting The Joystick Valve Circuit
- Troubleshooting The Power Lift Circuit
- Troubleshooting The Steering Circuit
- MAIN RELIEF VALVE
- Testing Information
- Testing And Adjusting The Main Relief Valve
- HYDRAULIC PUMP
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- STEERING VALVE
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- STEERING VALVE TESTING
- Relief Pressure
- Working Pressure
- STEERING CYLINDER
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- STEERING CYLINDER (SST MODELS)
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- RIGHT JOYSTICK (WITHOUT CAB)
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- Adjustment
- RIGHT JOYSTICK (WITH CAB)
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- Adjustment
- RIGHT JOYSTICK VALVE (IF EQUIPPED)
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- REAR PTO
- Engagement Testing
- Adjustment
- OIL COOLER (HST MODELS)
- Removal And Installation
- THREE POINT HITCH HOUSING
- Removal And Installation
- AUXILIARY CONTROL VALVE
- End Cap Section Disassembly And Assembly
- Valve Section Parts Identification
- Valve Section Disassembly And Assembly
- Detent Assembly
- ROCK SHAFT
- Removal And Installation
- MLS VALVE
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- Adjustment (HST Models)
- Adjustment (SST Models)
- THREE POINT CYLINDER
- Disassembly And Assembly
- Inspection
- THREE POINT CYLINDER CONTROL
- Disassembly And Assembly
- Adjusting The Position Control Lever (HST Models)
- Adjusting The Position Control Lever (SST Models)
- MODULATOR VALVE
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- FRONT WHEEL DRIVE
- Engagement Testing
- Adjustment
- HYDROSTATIC SYSTEM
- HYDROSTATIC SYSTEM INFORMATION (HST MODELS)
- Troubleshooting Chart
- HYDROSTATIC PUMP (HST MODELS)
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- Hydrostatic Pump Start-Up
- HYDROSTATIC PUMP TESTING (HST MODELS)
- Charge Pressure Testing
- Hydrostatic Drive Pressure Testing
- Neutral Valves
- TRAVEL CONTROL PEDALS (HST MODELS)
- Removal And Installation
- TRAVEL CONTROL PEDAL LINKAGE (HST MODELS)
- Removal And Installation
- TRAVEL CONTROL PEDAL PIVOT ARMS (HST MODELS)
- Removal And Installation
- DRIVE SYSTEM
- SERVICE BRAKE
- Troubleshooting Chart
- Description
- Inspection And Maintenance
- Adjusting
- Stop Switch Adjustment (HST Models)
- Stop Switch Adjustment (SST Models)
- BRAKE PEDAL ASSEMBLY
- Removal And Installation
- BRAKE / CLUTCH PEDAL ASSEMBLY (SST MODELS)
- Removal And Installation
- DRIVESHAFT (EARLY MODELS)
- Removal And Installation
- DRIVESHAFT (LATER MODELS)
- Removal And Installation
- AXLE CASE
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- BRAKE CASE
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- Inspection
- TRANSMISSION (HST MODELS)
- Troubleshooting Chart
- Middle Case / PTO Clutch Group Parts Identification
- Middle Case / PTO Clutch Group Disassembly
- Middle Case / PTO Clutch Group Inspection
- Middle Case / PTO Countershaft Group Parts Identification
- Middle Case / PTO Countershaft Group Disassembly
- Middle Case / PTO Countershaft Group Inspection
- Middle Case / 23 Gear Shaft Group Parts Identification
- Middle Case / 23 Gear Shaft Group Disassembly
- Middle Case / 23 Gear Shaft Group Inspection
- Middle Case / Countershaft Group Parts Identification
- Middle Case / Countershaft Group Disassembly
- Middle Case / Countershaft Group Inspection
- Bearing Cover / Shift Links Parts Identification
- Bearing Cover / Shift Links Disassembly
- Bearing Cover / Shift Links Inspection
- Pinion Shaft Group Parts Identification
- Pinion Shaft Group Disassembly
- Pinion Shaft Group Inspection
- PTO Shaft Group Parts Identification
- PTO Shaft Group Disassembly
- PTO Shaft Group Inspection
- Range Shifter Shaft Group Parts Identification
- Range Shifter Shaft Group Disassembly
- Range Shifter Shaft Group Inspection
- PTO 15 Gear Shaft Group Parts Identification
- PTO 15 Gear Shaft Group Disassembly
- PTO 15 Gear Shaft Group Inspection
- Idle Shaft Group Parts Identification
- Idle Shaft Group Disassembly
- Idle Shaft Group Inspection
- Front Wheel Drive Shaft Group Parts Identification
- Front Wheel Drive Shaft Group Disassembly
- Front Wheel Drive Shaft Group Inspection
- Rear PTO Shaft Group Parts Identification
- Rear PTO Shaft Group Disassembly
- Rear PTO Shaft Group Inspection
- Differential Parts Identification
- Differential Disassembly
- Differential Inspection
- Differential Assembly
- Rear PTO Shaft Group Assembly
- Front Wheel Drive Shaft Group Assembly
- Idle Shaft Group Assembly
- PTO 15 Gear Shaft Group Assembly
- Range Shifter Shaft Group Assembly
- PTO Shaft Group Assembly
- Pinion Shaft Group Assembly
- Bearing Cover / Shift Links Assembly
- Middle Case / Countershaft Group Assembly
- Middle Case / 23 Gear Shaft Group Assembly
- Middle Case / PTO Countershaft Group Assembly
- Middle Case / PTO Clutch Group Assembly
- TRANSMISSION (SST MODELS)
- Troubleshooting Chart
- Transmission Case Removal
- Transmission Case Parts Identification
- Transmission Case Disassembly
- Bearing Cover / PTO Countershaft Parts Identification
- Bearing Cover / PTO Countershaft Disassembly
- Middle Case / 23 Gear Shaft Group Inspection
- Bearing Cover / PTO Countershaft Inspection
- Bearing Cover / PTO Driveshaft Parts Identification
- Bearing Cover / PTO Driveshaft Disassembly
- Bearing Cover / PTO Driveshaft Inspection
- Bearing Cover / Shift Links Parts Identification
- Bearing Cover / Shift Links Disassembly
- Bearing Cover / Shift Links Inspection
- Bearing Cover / Countershaft Parts Identification
- Bearing Cover / Countershaft Disassembly
- Bearing Cover / Countershaft Disassembly (Contâd)
- Bearing Cover / Countershaft Inspection
- Bearing Cover / Main Shaft Parts Identification
- Bearing Cover / Main Shaft Disassembly
- Bearing Cover / Main Shaft Inspection
- Middle Case Removal
- Middle Case / Bearing Cover Removal
- Middle Case / Shift Link Parts Identification
- Middle Case / Shift Link Disassembly
- Middle Case / Shift Link Inspection
- Middle Case / 19 Gear Shaft Parts Identification
- Middle Case / 19 Gear Shift Disassembly
- Middle Case / 19 Gear Shaft Inspection
- Middle Case / Shuttle Shaft Parts Identification
- Middle Case / Shuttle Shaft Disassembly
- Middle Case / Shuttle Shaft Inspection
- Middle Case / 23-20 Gear Shaft Parts Identification
- Middle Case / 23-20 Gear Shaft Disassembly
- Middle Case / 23-30 Gear Shaft Inspection
- Middle Case / PTO Clutch Parts Identification
- Middle Case / PTO Clutch Disassembly
- Middle Case / PTO Clutch Inspection
- Middle Case Bearing Cover / Shift Links Parts Identification
- Middle Case Bearing Cover / Shift Links Disassembly
- Middle Case Bearing Cover / Shift Links Inspection
- Pinion Shaft Parts Identification
- Pinion Shaft Disassembly
- Pinion Shaft Inspection
- PTO Shaft Parts Identification
- PTO Shaft Disassembly
- PTO Shaft Inspection
- Range Shifter Shaft Parts Identification
- Range Shifter Shaft Disassembly
- Range Shifter Shaft Inspection
- PTO 15 Gear Shaft Parts Identification
- PTO 15 Gear Shaft Disassembly
- PTO 15 Gear Shaft Inspection
- Idle Shaft Parts Identification
- Idle Shaft Disassembly
- Idle Shaft Inspection
- Front Wheel Drive Shaft Parts Identification
- Front Wheel Drive Shaft Disassembly
- Front Wheel Drive Shaft Inspection
- Rear PTO Shaft Parts Identification
- Rear PTO Shaft Disassembly
- Rear PTO Shaft Inspection
- Differential Parts Identification
- Differential Disassembly
- Differential Inspection
- Differential Assembly
- Rear PTO Shaft Assembly
- Front Wheel Drive Shaft Assembly
- Idle Shaft Assembly
- PTO 15 Gear Shaft Assembly
- Range Shifter Shaft Assembly
- PTO Shaft Assembly
- Pinion Shaft Assembly
- Middle Case Bearing Cover / Shift Links Assembly
- Middle Case / PTO Clutch Assembly
- Middle Case / 23-20 Gear Shaft Assembly
- Middle Case / Shuttle Shaft Assembly
- Middle Case / 19 Gear Shaft Assembly
- Middle Case / Shift Link Assembly
- Middle Case / Bearing Cover Installation
- Middle Case Installation
- Bearing Cover / Main Shaft Assembly
- Bearing Cover / Countershaft Assembly
- Bearing Cover / Shift Links Assembly
- Bearing Cover / PTO Driveshaft Assembly
- Bearing Cover / PTO Countershaft Assembly
- Transmission Case Assembly
- Transmission Case Installation
- FRONT AXLE
- Removal And Installation
- FRONT AXLE (SST MODELS)
- Removal And Installation
- AXLE AND DIFFERENTIAL
- Troubleshooting Chart
- Front Axle Cover Parts Identification
- Front Axle Cover Disassembly
- Front Axle Cover Inspection
- Front Axle Case Group Parts Identification
- Front Axle Case Group Disassembly
- Bevel Gear Case Group Parts Identification
- Bevel Gear Case Group Disassembly
- Bevel Gear Case Group Inspection
- Axle Shaft Group Parts Identification
- Axle Shaft Group Disassembly
- Axle Shaft Group Inspection
- Axle Support Removal
- Pinion Shaft Removal
- Pinion Shaft Parts Identification
- Pinion Shaft Disassembly
- Pinion Shaft Inspection
- Differential Removal
- Differential Parts Identification
- Differential Disassembly
- Differential Inspection
- Differential Assembly
- Differential Installation
- Pinion Shaft Assembly
- Pinion Shaft Installation
- Axle Support Installation
- Axle Shaft Group Assembly
- Bevel Gear Case Group Assembly
- Front Axle Case Group Assembly
- Front Axle Cover Assembly
- AXLE AND DIFFERENTIAL (SST MODELS)
- Troubleshooting Chart
- Front Axle Cover Parts Identification
- Front Axle Cover Disassembly
- Front Axle Cover Inspection
- Front Axle Case Group Parts Identification
- Front Axle Case Group Disassembly
- Bevel Gear Case Group Parts Identification
- Bevel Gear Case Group Disassembly
- Bevel Gear Case Group Inspection
- Axle Shaft Group Parts Identification
- Axle Shaft Group Disassembly
- Axle Shaft Group Inspection
- Axle Support Removal
- Pinion Shaft Removal
- Pinion Shaft Parts Identification
- Pinion Shaft Disassembly
- Pinion Shaft Inspection
- Differential Removal
- Differential Parts Identification
- Differential Disassembly
- Differential Inspection
- Differential Assembly
- Differential Installation
- Pinion Shaft Assembly
- Pinion Shaft Installation
- Axle Support Installation
- Axle Shaft Group Assembly
- Bevel Gear Case Group Assembly
- Front Axle Case Group Assembly
- Front Axle Cover Assembly
- STEERING AXLE ADJUSTMENT (HST MODELS)
- Toe-In Checking
- Toe-In Adjustment
- Rocking Force
- Steering Angle Adjustment
- STEERING AXLE ADJUSTMENT (SST MODELS)
- Rocking Force
- Steering Angle Adjustment
- Toe-In Checking
- Toe-In Adjustment
- SEPARATING THE TRACTOR (HST MODELS)
- Procedure
- SEPARATING THE TRACTOR (SST MODELS)
- Procedure
- MAINFRAME
- OPERATOR SEAT
- Removal And Installation
- CONSOLE COVER (WITHOUT CAB)
- Left Side Removal And Installation
- Right Side Removal And Installation
- CONSOLE COVER (WITH CAB)
- Left Side Removal And Installation
- Right Side Removal And Installation
- TRANSMISSION CASE (HST MODELS)
- Removal And Installation
- TRANSMISSION CASE (SST MODELS)
- Removal And Installation
- FUEL TANK
- Removal And Installation
- MID PTO CONTROL
- Lever Removal And Installation
- SPLASH BOARD
- Removal And Installation
- FLOORMAT (HST MODELS)
- Removal And Installation
- FLOORMAT (SST MODELS)
- Removal And Installation
- FLOOR PLATE
- Removal And Installation
- ENGINE COVER
- Gas Cylinder Removal And Installation
- Removal And Installation
- GRILL
- Removal And Installation
- ENGINE SIDE COVER
- Removal And Installation
- FENDER ASSEMBLY (WITHOUT CAB) (HST MODELS)
- Removal And Installation
- Fender Mount Removal And Installation
- FENDER ASSEMBLY (SST MODELS)
- Removal And Installation
- Fender Mount Removal And Installation
- FENDER (WITHOUT CAB)
- Removal And Installation
- FENDER (WITH CAB)
- Removal And Installation
- FIREWALL (WITHOUT CAB) (HST MODELS)
- Removal And Installation
- FIREWALL (SST MODELS)
- Removal And Installation
- FIREWALL (WITH CAB) (HST MODELS)
- Removal And Installation
- ROPS
- Removal And Installation
- Bracket Removal And Installation
- PTO SAFETY SHIELD
- Removal And Installation
- DRAW BAR
- Removal And Installation
- DRAW BAR ASSEMBLY
- Removal And Installation
- THREE POINT HITCH LOWER LINKS
- Left Side Removal And Installation
- Right Side Removal And Installation
- Top Link Assembly Removal And Installation
- FRONT WORK LIGHT MOUNT (WITH CAB)
- Removal And Installation
- CAB COVER
- Removal And Installation
- CAB POST COVER
- Removal And Installation
- INNER FENDER ACCESS COVER (WITH CAB)
- Removal And Installation
- CAB (HST MODELS)
- Removal And Installation
- Door Removal And Installation
- Windshield Removal And Installation
- Front Lower Window Removal And Installation
- Rear Window Removal And Installation
- Side Window Removal And Installation
- Door Glass Removal And Installation
- HEADLINER
- Removal And Installation
- ELECTRICAL SYSTEM
- ELECTRICAL SCHEMATICS
- ELECTRICAL SYSTEM INFORMATION
- Glossary Of Electrical Symbols
- Electrical Component Location (Without Cab) (HST Models)
- Electrical Component Location (With Cab) (HST Models)
- Electrical Component Location (SST Models)
- Troubleshooting
- ELECTRICAL SYSTEM
- Description
- Fuse And Relay Location – Engine Compartment
- Fuse And Relay Location – Cab (If Equipped)
- Fuse And Relay Location – Instrument Panel – HST Models
- Fuse And Relay Location – Instrument Panel – SST Models
- BATTERY
- Removing And Installing Battery
- Battery Maintenance
- Using A Booster Battery (Jump Starting)
- ALTERNATOR
- Belt Adjustment
- Belt Replacement
- Charging System Inspection
- Alternator Voltage Testing
- Low Voltage Testing
- High Voltage Testing
- Removal And Installation
- Parts Identification
- STARTER
- Testing
- Removal And Installation
- Parts Identification
- HOOD LIGHTS
- Removal And Installation
- Bulb Removal And Installation
- REAR LIGHTS
- Removal And Installation
- Bulb Removal And Installation
- FRONT LIGHTS (WITH CAB)
- Removal And Installation
- Bulb Removal And Installation
- SEAT SENSOR
- Removal And Installation
- FUEL LEVEL SENDER
- Removal And Installation
- INSTRUMENT PANEL
- Removal And Installation
- STEERING COLUMN COVER
- Removal And Installation
- PTO SWITCH (REAR)
- Inspection And Maintenance
- Removal And Installation
- PTO LEVER (MID) (IF EQUIPPED)
- Inspection And Maintenance
- PTO Switch Removal And Installation
- Adjustment
- HORN
- Removal And Installation
- REAR WORK LIGHT (WITH CAB)
- Removal And Installation
- Disassembly And Assembly
- FRONT WORK LIGHT (WITH CAB)
- Removal And Installation
- Disassembly And Assembly
- CRUISE CONTROL (HST ONLY)
- Inspection And Maintenance
- Switch Removal And Installation
- Magnet Removal And Installation
- Controller Removal And Installation
- SPEED RANGE LEVER (HST ONLY)
- Calibration
- Controller Removal And Installation
- FORWARD – NEUTRAL – REVERSE (F-N-R) LEVER (SST MODELS)
- Removal And Installation
- F-N-R Lever Disassembly And Assembly
- ENGINE SERVICE
- ENGINE INFORMATION
- Description
- Specifications (CT440, Engine Model 4A200LWH)
- Cylinder Head
- Valves
- Valve Timing
- Cylinder
- Valve Springs
- Rocker Arms
- Tappet
- Camshaft
- Timing Gear
- Piston Rings
- Connecting Rods
- Crankshaft
- Oil Pump
- Thermostat
- Radiator
- Fuel Injection Pump
- Fuel Injection Nozzles
- Engine Bolt Torque
- Specifications (CT445, Engine Model 4A220LWH)
- Cylinder Head
- Valves
- Valve Timing
- Cylinder
- Valve Springs
- Rocker Arms
- Tappet
- Camshaft
- Timing Gear
- Piston Rings
- Connecting Rod
- Crankshaft
- Oil Pump
- Thermostat
- Radiator
- Fuel Injection Pump
- Fuel Injection Nozzle
- Engine Bolt Torque
- Specifications (CT450, Engine Model 4B243LWH)
- Cylinder Head
- Valves
- Valve Timing
- Cylinder
- Valve Springs
- Rocker Arms
- Tappet
- Camshaft
- Timing Gear
- Piston Rings
- Connecting Rods
- Crankshaft
- Oil Pump
- Thermostat
- Radiator
- Fuel Injection Pump
- Fuel Injection Nozzles
- Engine Bolt Torque
- Troubleshooting
- Engine Removal And Installation (All Models)
- Compression – Checking
- ENGINE SPEED CONTROL
- Cable Removal And Installation
- Lever Removal And Installation
- ENGINE SPEED CONTROL PEDAL (SST MODELS)
- Removal And Installation
- Cable Removal And Installation
- SPARK ARRESTOR MUFFLER
- Removal And Installation
- AIR CLEANER
- Removal And Installation
- ENGINE COOLING SYSTEM
- Description
- Radiator Removal And Installation
- Water Pump Removal And Installation
- Water Pump Disassembly And Assembly
- Thermostat Housing Removal And Installation
- Testing The Thermostat
- LUBRICATION SYSTEM
- Description
- Oil Pan Removal And Installation
- Oil Pump Removal And Installation
- Oil Pump Inspection
- Engine Oil Pressure – Testing
- Oil Filter
- FUEL SYSTEM
- Description
- Fuel Camshaft Removal And Installation
- Fuel Shutoff Solenoid Checking
- Fuel Shutoff Solenoid Removal And Installation
- Fuel Injection Pump Removal And Installation
- Fuel Injection Pump Timing
- Fuel Injector Removal And Installation
- Fuel Injector Nozzle Pressure – Checking
- Nozzle Spray Condition
- Valve Seat Tightness
- Bleeding The Fuel System
- CYLINDER HEAD
- Glow Plug – Testing
- Glow Plug Removal And Installation
- Valve Clearance Adjustment
- Valve Timing – Checking
- Cylinder Head Removal And Installation
- Cylinder Head Disassembly And Assembly
- Cylinder Head Servicing
- Cylinder Head Top Clearance
- Valve Guide – Checking
- Reconditioning The Valve And Valve Seat
- Valve Spring
- Valve Tappets
- Rocker Arm And Shaft – Checking
- CRANKSHAFT AND PISTONS
- Piston And Connecting Rod Removal And Installation
- Piston And Connecting Rod – Servicing
- Cylinder Bore – Checking
- Connecting Rod – Alignment
- Crankshaft And Bearings Removal And Installation
- Crankshaft And Bearings – Servicing
- CAMSHAFT AND TIMING GEARS
- Timing Gearcase Cover Removal And Installation
- Timing Gears Backlash – Checking
- Idler Gear And Shaft Removal And Installation
- Camshaft – Servicing
- Idler Gear And Shaft – Servicing
- FLYWHEEL AND HOUSING (HST MODELS)
- Flywheel Removal And Installation
- Flywheel Housing Removal And Installation
- FLYWHEEL AND HOUSING (SST MODELS)
- Flywheel Removal And Installation
- Flywheel Housing Removal And Installation
- FAN
- Removal And Installation
- CLUTCH ASSEMBLY (SST MODELS)
- Troubleshooting Chart
- Removal And Installation
- Clutch Disc Inspection
- Pressure Plate Inspection
- Clutch Pedal Play And Stopper Bolt Adjustment
- CLUTCH LEVER (SST MODELS)
- Parts Identification
- Disassembly
- Inspection
- Assembly
- HEATING, VENTILATION, AIR CONDITIONING
- HEATER COIL
- Removal And Installation
- BLOWER FAN
- Removal And Installation
- HEATER VALVE
- Removal And Installation
- AIR CONDITIONING SYSTEM FLOW
- Principals
- Chart
- COMPONENTS
- Identification
- SAFETY
- Safety Equipment
- REGULAR MAINTENANCE
- Fresh Air Filter
- Air Conditioning Belt
- Cleaning The Condenser
- RESISTOR
- Removal And Installation
- GENERAL AIR CONDITIONING SERVICE GUIDELINES
- Compressor Oil
- Compressor Oil Check
- Component Replacement And Refrigeration Leaks
- SYSTEM TROUBLESHOOTING CHART
- Blower Motor Does Not Operate
- Gauge Pressure Related Troubleshooting
- TEMPERATURE / PRESSURE
- Chart
- AIR CONDITIONING SERVICE
- Chart
- SYSTEM CHARGING AND RECLAMATION
- Reclamation Procedure
- Charging Procedure With A Manifold Gauge Set
- COMPRESSOR
- Removal And Installation
- CONDENSER
- Removal And Installation
- RECEIVER / DRIER
- Removal And Installation
- HVAC CONTROL PANEL
- Removal And Installation
- PRESSURE SWITCH
- Removal And Installation
- EVAPORATOR / HEATER UNIT
- Removal And Installation
- EVAPORATOR / HEATER UNIT COVER
- Removal And Installation
- FRONT AIR DUCT
- Removal And Installation
- SIDE AIR DUCT
- Removal And Installation
- THERMOSTAT
- Removal And Installation
- EXPANSION VALVE
- Removal And Installation
- EVAPORATOR
- Removal And Installation
- SPECIFICATIONS
- CT440 SPECIFICATIONS
- Compact Tractor Loader Lift Capacity
- Ballast (Rear)
- Three-Point Hitch Specifications
- Towing Weight
- Maximum Drawbar Tongue Weight
- Ballast (Front)
- Dimensions (Standard Machine)
- Dimensions (With Optional Loader)
- Performance
- Controls
- Engine
- Hydraulic System
- Electrical
- Power Take-Off (PTO) System (Rear-PTO)
- Power Take-Off (PTO) System (Mid-PTO Optional)
- Drive System
- Steering
- Capacities
- Tires
- Loader (If Equipped)
- CT445 SPECIFICATIONS
- Compact Tractor Loader Lift Capacity
- Ballast (Rear)
- Three-Point Hitch Specifications
- Towing Weight
- Maximum Drawbar Tongue Weight
- Ballast (Front)
- Dimensions (Standard Machine)
- Dimensions (With Optional Loader)
- Performance
- Controls
- Engine
- Hydraulic System
- Electrical
- Power Take-Off (PTO) System (Rear-PTO)
- Power Take-Off (PTO) System (Mid-PTO Optional)
- Drive System
- Steering
- Capacities
- Tires
- Loader (If Equipped)
- CT450 SPECIFICATIONS
- Compact Tractor Loader Lift Capacity
- Ballast (Rear)
- Three-Point Hitch Specifications
- Towing Weight
- Maximum Drawbar Tongue Weight
- Ballast (Front)
- Dimensions (Standard Machine)
- Dimensions (With Optional Loader)
- Performance
- Controls
- Engine
- Hydraulic System
- Electrical
- Power Take-Off (PTO) System (Rear-PTO)
- Power Take-Off (PTO) System (Mid-PTO Optional)
- Drive System
- Steering
- Capacities
- Tires
- Loader (If Equipped)
- TORQUE SPECIFICATIONS FOR BOLTS
- Torque For General SAE Bolts
- Torque For General Metric Bolts
- HYDRAULIC FLUID SPECIFICATIONS
- Specifications
- CONVERSIONS
- Decimal And Millimeter Equivalent Chart
- U.S. To Metric Conversion Chart
- FUEL, COOLANT AND LUBRICANTS (ALL MODELS)
- Chart
- SERVICE MANUAL REVISION
- Revision No: CT440, CT445, & CT450 – 1
- Revision No: CT440, CT445, & CT450 – 2
- Revision No: CT440, CT445 & CT450-3
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