A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.

An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.

• MAINTENANCE SAFETY
• CONTENTS
• FOREWORD
• SERIAL NUMBER LOCATION
• ATTACHMENT IDENTIFICATION
• (S/N 068700101 & Above)
• (S/N 797301001 & Above)
• (S/N 690100101 & Above)
• (S/N 055000101 & Above), (S/N 231000101 & Above), (S/N 231311101 & Above) And (S/N 231411101 & Above)
• (S/N 700000101 & Above)
• SAFETY & MAINTENANCE
• LUBRICATION
• Lubrication Points (S/N 797301001 & Above)
• Lubrication Points (S/N 068700101 & Above)
• Lubrication Points (S/N 690100101 & Above)
• Lubrication Points (S/N 055000101 & Above), (S/N 231000101 & Above), (S/N 231311101 & Above) And (S/N 231411101 & Above)
• Lubrication Points (S/N 700000101 & Above)
• DAILY INSPECTION
• Attachment Mounting Frame
• Broom Mount Inspection
• Bob-Tach
• TROUBLESHOOTING
• Chart
• HYDRAULIC SYSTEM
• HYDRAULIC CYLINDER (S/N 055000101 & ABOVE), (S/N 231000101 & ABOVE), (S/N 231311101 & ABOVE) AND (S/N 231411101 & ABOVE)
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• Cylinders With Cushioned Piston:
• Torque Specifications
• Torque Chart
• HYDRAULIC CONTROL VALVE (S/N 055000101 & ABOVE), (S/N 231000101 & ABOVE), (S/N 231311101 & ABOVE) AND (S/N 231411101 & ABOVE)
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• HYDRAULIC MOTOR (S/N 797301001 & ABOVE)
• Parts Identification
• Disassembly And Assembly
• Inspection
• HYDRAULIC MOTOR (S/N 690100101-690100899) AND (S/N 068700101 & ABOVE)
• Removal and Installation
• Parts Identification (S/N 690100101-690100899)
• Parts Identification (S/N 068700101 & Above)
• Disassembly And Assembly
• Inspection
• HYDRAULIC MOTOR (S/N 690100900 & ABOVE)
• Removal and Installation
• Parts Identification
• Disassembly and Assembly
• Inspection
• Timing the Hydraulic Motor
• HYDRAULIC MOTOR (S/N 055000101 & ABOVE), (S/N 231000101 & ABOVE), (S/N 231311101 & ABOVE) AND (S/N 231411101 & ABOVE)
• Removal And Installation
• Parts Identification
• Disassembly
• Inspection
• Assembly
• HYDRAULIC MOTOR (S/N 700000101 & ABOVE)
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• HYDRAULIC MOTOR (S/N 231314993 & ABOVE, S/N 231413710 & ABOVE)
• Removal and Installation
• Disassembly
• Inspection
• Parts Identification
• Assembly
• MAINFRAME
• DRIVE CHAIN (S/N 797301001 & ABOVE)
• Adjustment
• DRIVE CHAIN (S/N 068700101 & ABOVE)
• Adjustment
• Removal And Installation
• DRIVE CHAIN (S/N 690100101 & ABOVE)
• Adjustment
• Removal And Installation
• DRIVE CHAIN (S/N 700000101 & ABOVE)
• Adjustment
• Removal And Installation
• DRIVE ASSEMBLY (S/N 055000101 & ABOVE), (S/N 231000101 & ABOVE), (S/N 231311101 & ABOVE) AND (S/N 231411101 & ABOVE)
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• BRISTLE (S/N 068700101 & ABOVE) AND (S/N 690100101 & ABOVE)
• Removal and Installation
• BRISTLE (S/N 055000101 & ABOVE), (S/N 231000101 & ABOVE), (S/N 231311101 & ABOVE) AND (S/N 231411101 & ABOVE)
• Removal
• Installation
• BRISTLE (S/N 700000101 & ABOVE)
• Removal
• Installation
• OSCILLATING FRAME (S/N 690100101 & ABOVE)
• Removal and Installation
• ACTUATOR (S/N 690100101-690100899)
• Removal And Installation
• ACTUATOR (S/N 690100900 & ABOVE)
• Removal And Installation
• SPRING (S/N 055000101 & ABOVE), (S/N 231000101 & ABOVE), (S/N 231311101 & ABOVE) AND (S/N 231411101 & ABOVE)
• Removal And Installation
• MOUNT FRAME (S/N 055000101 & ABOVE), (S/N 231000101 & ABOVE), (S/N 231311101 & ABOVE) AND (S/N 231411101 & ABOVE)
• Removal And Installation
• PIVOT (S/N 055000101 & ABOVE), (S/N 231000101 & ABOVE), (S/N 231311101 & ABOVE) AND (S/N 231411101 & ABOVE)
• Removal And Installation
• SPECIFICATIONS
• SPECIFICATIONS
• (S/N 068700101 & Above)
• (S/N 797301001 & Above)
• (S/N 690100101 & Above)
• (S/N 055000101 & Above) (S/N 231000101 & Above) (S/N 231311101 & Above)
• (S/N 700000101 & Above)
• ELECTRICAL SCHEMATIC (S/N 797301001 & Above)
• 40 & 50 Series Loaders (Earlier Harness)
• 40 & 50 Series Loaders (Later Harness)
• 1600, 2000, 2400 & 2410 Loaders
• ELECTRICAL SCHEMATIC (S/N 690100900 & ABOVE) AND (S/N 068700101 & ABOVE)
• 14 Pin Harness
• ELECTRICAL SCHEMATIC (S/N 055000101 & ABOVE) AND (S/N 231000101 & ABOVE)
• 14 Pin Harness
• ELECTRICAL SCHEMATIC (S/N 231311101 & ABOVE) AND (S/N 231411101 & ABOVE)
• 7 Pin Harness
• 7 Pin Harness With 14 Pin Adapter Harness
• ELECTRICAL SCHEMATIC
• Adapter Harness P/N 6706391
• ANGLE BROOM CONVERSION MATRIX (S/N 797301001 & Above), (S/N 690100900 & Above) And (S/N 068700101 & Above)
• Loaders To / From 6 & 14 Pin Connectors
• ANGLE BROOM CONVERSION MATRIX (S/N 055000101 & Above)
• Loaders To/From 6 & 14 Pin Connectors
• ANGLE BROOM CONVERSION MATRIX (S/N 231000101 & Above)
• Loaders To/From 6 & 14 Pin Connectors
• GLOSSARY OF HYDRAULIC SYMBOLS
• HYDRAULIC SCHEMATIC
• (S/N 690100101 & Above) And (S/N 068700101 & Above)
• (S/N 055000101 & Above), (S/N 231000101 & Above), (S/N 231311101 & Above) And (S/N 231411101 & Above)
• (S/N 700000101 & Above)
• ALPHABETICAL INDEX
• SERVICE MANUAL REVISION
• Revision No: Angle Broom – 1
• Revision No: Angle Broom – 2
• Revision No: Angle Broom – 3
• Revision No: Angle Broom – 4
• Revision No: Angle Broom – 5