A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.

An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.

• CONTENTS
• SERIAL NUMBER LOCATION
• IDENTIFICATION
• SAFETY AND MAINTENANCE
• TROUBLESHOOTING
• Concrete Pump
• Agitator
• Remote Control
• INSPECTION
• Washbox Fluid Inspection
• Swing Valve Shaft Inspection
• Concrete Pump Mount Inspection
• Hand Lever Bob-Tach Inspection
• Power Bob-Tach Inspection
• LUBRICATION
• Lubrication Points
• HYDRAULIC SYSTEM
• HYDRAULIC CONTROL VALVE
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• AGITATOR CONTROL VALVE SECTION
• Removal And Installation
• Disassembly And Assembly
• PUMP CYLINDERS
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• SWING VALVE CYLINDERS
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• PRESSURE GAUGE
• Removal And Installation
• AGITATOR HYDRAULIC MOTOR
• Removal And Installation
• Parts Identification
• Disassembly
• Inspection
• Assembly
• Hydraulic Motor Timing
• MAIN FRAME
• FRAME
• Removal And Installation
• PISTON CUP REPLACEMENT
• Removing The Piston Assembly
• Replacing The Piston Cups
• Installing The Piston Assembly
• CONCRETE TUBES
• Removal And Installation
• OUTLET HOUSING
• Removal
• Installation
• WEAR PLATE
• Removal And Installation
• SWING VALVE AND CRANK ARM
• Removal
• Installation
• REMOTE CONTROL
• Radio Assembly And Disassembly
• E Stop Switch Removal And Installation
• Radio Harness Removal And Installation
• Reverse Pump Switch Removal And Installation
• Pump OFF/ON Switch Removal And Installation
• STD Flow/HIGH Flow Switch Removal And Installation
• Switch Guard Removal And Installation
• Power Switch Removal And Installation
• Battery Compartment Removal And Installation
• Radio Antenna Removal And Installation
• Remote Antenna Disassembly And Assembly
• Assembly
• Receiver Removal And Installation
• Receiver Board Removal And Installation
• AGITATOR
• Disassembly And Assembly
• ELECTRICAL SYSTEM
• REMOTE ATTACHMENT CONTROL
• Removal And Installation
• Parts Identification
• Key Switch Removal And Installation
• Operation Light Removal And Installation
• Hydraulic Pressure Release Switch Removal And Installation
• High Flow/Std. Flow Switch Removal And Installation
• Reverse Pump Switch Removal And Installation
• Pump On/Pump Off Switch Removal And Installation
• Hyd On/Off Switch Removal And Installation
• Engine Stop Switch Removal And Installation
• Controller Removal And Installation
• Magnetic Switches Removal And Installation
• WASHBOX LIMIT SWITCHES
• Removal
• Parts Identification
• Disassembly
• Assembly And Installation
• SWING VALVE LIMIT SWITCHES
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• SPECIFICATIONS AND SCHEMATICS
• SPECIFICATIONS
• GLOSSARY OF HYDRAULIC SYMBOLS FOR ATTACHMENTS
• HYDRAULIC SCHEMATIC
• SMR
• Concrete Pump-1
• Concrete Pump-2