A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.

An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.

• MAINTENANCE SAFETY
• ALPHABETICAL INDEX
• CONTENTS
• SERIAL NUMBER LOCATIONS
• Attachment Serial Number
• DELIVERY REPORT
• IDENTIFICATION AND MACHINE SIGNS (DECALS)
• Drop Hammer (S/N 005800101 & Above)
• Drop Hammer (S/N A78D00101 & Above)
• PREVENTIVE MAINTENANCE
• TROUBLESHOOTING
• Chart
• DAILY INSPECTION
• Drop Hammer Mounting Frame
• Bob-Tach
• Chain Tension (S/N 005800101 & Above)
• Chain Tension (S/N A78D00101 & Above)
• Cushion Safety Valve (S/N A78D00101 & Above)
• Weight
• LUBRICATION
• Lubrication Points (S/N 005800101 & Above)
• Lubrication Points (S/N A78D00101 & Above)
• CHAIN
• Chain Tension (005800101 & Above)
• Chain Tension (A78D00101 & Above)
• TRANSPORT LOCK
• Operation (S/N 005800101 & Above)
• Operation (S/N A78D00101 & Above)
• HYDRAULIC SYSTEM
• CONTROL VALVE (S/N 005800101 & ABOVE)
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• CONTROL VALVE (S/N A78D00101 & ABOVE)
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• HYDRAULIC MOTOR (S/N 005800101 & ABOVE)
• Removal And Installation
• Parts Identification
• Disassembly
• Inspection
• Assembly
• HYDRAULIC MOTOR (S/N A78D00101 & ABOVE)
• Removal And Installation
• Parts Identification
• Disassembly
• Inspection
• Assembly
• Timing The Motor
• MAIN FRAME
• WEIGHT
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• CHAIN (S/N 005800101 & ABOVE)
• Removal
• Installation
• CHAIN (S/N A78DOO101 & ABOVE)
• Removal
• Installation
• LOWER SHAFT (S/N 005800101 & ABOVE)
• Removal And Installation
• LOWER SHAFT (S/N A78D00101 & ABOVE)
• Removal
• Installation
• LOWER BEARING ASSEMBLY
• Removal And Installation
• DRIVE ASSEMBLY (S/N 005800101 & ABOVE)
• Removal And Installation
• Parts Identification
• Disassembly
• Assembly
• UPPER BEARING (S/N 005800101 & ABOVE)
• Removal And Installation
• IDLER SHAFT (S/N A87D00101 & ABOVE)
• Removal And Installation
• Sprocket Removal
• Sprocket Installation
• IDLER ARM (S/N A87D00101 & ABOVE)
• Removal And Installation
• Bushing Removal And Installation
• CHAIN GUARD (S/N A78D00101 & ABOVE)
• Removal And Installation
• SPECIFICATIONS AND SCHEMATICS
• SPECIFICATIONS (S/N 005800101 & ABOVE)
• Dimensions
• SPECIFICATIONS (S/N A78D00101 & ABOVE)
• Dimensions
• HYDRAULIC SCHEMATIC (S/N 005800101 & ABOVE)
• HYDRAULIC SCHEMATIC (S/N A78D00101 & ABOVE)
• SMR
• Drop Hammer – 1
• Drop Hammer – 2
• Drop Hammer – 3
• Drop Hammer – 4