A Service Manual (sometimes referred to as a Repair, Technical, Workshop
or Shop Manual) is often
large and broken down in to sections for different parts of your equipment.
Service
manuals cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for
the
engine. Most of the time though, it’s included in the main service manual. A
service manual will
arm you with the same exact information that your local service center has and
includes
electrical and hydraulic diagrams and which are usually color and or large
foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error
codes and
exploded views of components which are a great help for disassembly and
re-assembly.

An Operator’s Manual typically describes basic equipment operation and
maintenance. This
is the manual distributed with your equipment at the time of purchase from the
dealer.

• MAINTENANCE SAFETY
• ALPHABETICAL INDEX
• CONTENTS
• SERIAL NUMBER LOCATION
• IDENTIFICATION (S/N 378700101 & Above)
• IDENTIFICATION (S/N 802700101 & Above) And (S/N 231511101 & Above)
• PREVENTIVE MAINTENANCE
• LUBRICATION
• S/N 378700101 & Above
• S/N 802700101–802700871
• S/N 802700872 & Above And S/N 231511101 & Above
• INSPECTION AND ADJUSTMENT
• S/N 378700101 & Above
• S/N 802700101–802700871
• Hand Lever Bob–Tach Inspection
• Power Bob–Tach Inspection
• HYDRAULIC SYSTEM
• HYDRAULIC CYLINDER
• Checking For Internal Leakage
• Removal And Installation (S/N 802700101–802700871)
• Removal And Installation (S/N 802700872 & Above) And (S/N 231511101 & Above)
• Parts Identification
• Disassembly
• Assembly
• Torque Specifications
• HYDRAULIC CONTROL VALVE (S/N 802700101– 802700334)
• Removal And Installation
• Parts Identification
• Disassembly And Assembly
• Electric Solenoid Removal And Installation
• Port Block Removal And Installation
• Centering Mechanism
• HYDRAULIC CONTROL VALVE (S/N 802700335 &Above) And (S/N 231511101 & Above)
• Removal And Installation
• Parts Identification (S/N 802700335–802700422)
• Parts Identification (S/N 802700423 & Above) And (S/N231511101 & Above)
• Disassembly And Assembly
• HYDRAULIC FILTER (S/N 802700334 & Below)
• Removal And Installation
• MAIN FRAME
• TURNTABLE
• Removal And Installation
• CASTER WHEEL (S/N 378700101 & Above)
• Removal And Installation
• Wheel Bearings
• CASTER WHEEL (S/N 802700101 & Above) And (S/N231511101 & Above)
• Removal And Installation
• Wheel Bearings
• SCARIFIER
• Removal And Installation
• BROOM
• Removal And Installation
• SPECIFICATIONS AND SCHEMATICS
• ELECTRICAL AND HYDRAULIC SCHEMATIC
• S/N 802700334 & Below
• 740 Series And 843 Loaders
• S/N 802700335–802700871
• 1600 and 2000 Loaders
• S/N 802700334 & Below
• 1600 and 2000 Loaders
• S/N 802700335 – 802700871
• 1600 and 2000 Loaders
• S/N 802700335 – 802700871
• 2400 and 2410 Loaders
• ELECTRICAL SCHEMATIC– 14 PIN HARNESS (S/N 802700872 & ABOVE) Without A Laazer Installed On Grader
• ELECTRICAL SCHEMATIC– 14 PIN HARNESS (S/N 802700872 & ABOVE) With A Lazer Installed On Grader
• ELECTRICAL SCHEMATIC – 7 PIN HARNESS (S/N 231511101 & Above)
• ELECTRICAL SCHEMATIC – 7 PIN HARNESS WITH 14 PIN ADAPTER HARNESS KIT (S/N 231511101 & Above)
• ADAPTER WIRE HARNESS SCHEMATIC – 14 PIN TO 6 PIN
• HYDRAULIC SCHEMATIC – S/N 802700872 & Above And 231511101 & Above
• GRADER CONVERSION MATRIX
• Loaders To/From 6 & 14 Pin Connectors
• S/N 378700101 & Above
• S/N 802700101–802700871
• S/N 802700872 & Above S/N 231511101 & Above
• SERVICE MANUAL REVISION
• GRADER-1
• GRADER-2